HomeMy WebLinkAbout01-11 Impact AnalysisCARMEUSE - CLEARBROOK REZONING
IMPACT ANALYSIS STATEMENT
January 2011
Revised 19 May 2011
A. INTRODUCTION
This report has been prepared for the purpose of assessing the impact on Frederick
County by the conditional rezoning of parcels 44- A -83A, 44 -A -83 and a portion of parcel
33 -A -144 which total approximately 92 acres. The subject parcels are situated on the
east side of U.S. Route 11, 1,050 ft. south of Hopewell Drive. The property extends from
the Clearbrook Park property on the north, south to near the Walters Mill Road
intersection with U.S. Route 11. The northern site is a 44 acre portion of the current
Carmeuse property which is zoned EM. Parcels 44 -A -83 and 44 -A -83A of 48 acres lie to
the south.
The subject acreage is currently zoned RA (Rural Areas). This application proposes the
rezoning of the 92 acres from RA to the EM (Extractive Manufacturing) District.
Carmeuse NA Corporation's ( "Carmeuse ") existing Clearbrook plant and quarries are
located adjacent to the subject properties. The property containing these existing
facilities is zoned EM.
The subject acreage contains mapped deposits of chemical grade limestone, the
extraction of which is critical to the continued viability of the established quarry
operation. Indeed, the mineral -rich nature of the properties and their value for future
extraction activities was identified years ago when the northern half of the property was
acquired and this acreage has remained in the ownership of mining interests ever since.
The southern parcel was recently purchased to preserve the rights to the limestone
below. The requested rezoning will enable the appropriate use of the subject acreage
consistent with its unique geological attributes, which will thereby assure the continued
vitality of the Carmeuse Clearbrook operation.
The contents of this report will outline the role of the subject acreage in future
Carmeuse operations and further identify anticipated impacts as well as those strategies
necessary for effective mitigation. The applicant is confident that the proposed rezoning
includes a proffer program that will appropriately and effectively mitigate identified
impacts. As such, we believe this rezoning request merits favorable consideration and
approval.
B. COMPREHENSIVE POLICY PLAN
The subject acreage is not located within the boundaries of any small area study or land
use plan included in the Comprehensive Policy Plan. The properties are also located
Impact Analysis Statement 0 9 Carmeuse - Clearbrook
outside of the Sewer and Water Service Area (SWSA) and the area is identified as
appropriate for office and industrial uses. The Proposed Office and Industrial Areas
policies of the Comprehensive Policy Plan are relatively silent concerning natural
resource extraction.
C. SUITABILITY OF THE SITE
State Regulation of Mineral Mining Operations
The Code of Virginia requires the issuance of mineral mining permits for all mining
operations within the Commonwealth. Mineral mining permits are issued by the Division
of Mineral Mining (DMM) of the Virginia Department of Mines, Minerals and Energy
pursuant to the Mineral Mining Law and Reclamation Regulations for Mineral Mining. To
obtain a permit or add acreage to a mine operating under an existing permit, a plan of
operation /mine permit map must be submitted for DMM approval and updated annually.
The DMM possesses the authority to regulate an array of technical and operational
issues through the permitting process and regular mine inspections. Issues controlled
by the DMM include, but are not limited to, the following: grading and stabilization of
quarry pits and berms, drainage, erosion and sediment control, screening of mine
operations, blasting operations, and final reclamation and stabilization of the site. The
Clearbrook quarry currently operates under mining permit number 07114AB. Should this
rezoning be approved, the expansion of the mining operation to include the subject
acreage would necessitate amendment of the existing permit. To secure DMM approval,
the amended permit must be accompanied by a revised plan of operation /mine permit
map demonstrating effective impact mitigation and conformance with state mining
regulations.
Scope of Proposed Use
The majority of the limestone ore quarried at the existing Clearbrook site is processed
and distributed directly from the Clearbrook site. The scope of the EM use at the
Clearbrook site will continue to involve overburden removal, controlled blasting and ore
extraction, crushing of ore for transport and the loading of materials for transfer. The
proposed rezoning allows for an extension of the existing quarrying activities from the
existing operation to the subject property.
An extensive network of earthen berms will be installed to screen the Route 11 corridor
including those residents adjacent to the subject property from the active mining
activities. The berms will be planted with landscaping suitable for all season screening.
Trees will be planted within one year from the date of unappealable zoning approval in
the places identified on the plat attached to the proposed Proffer Statement as Exhibit 2.
Site and Land Use History
The subject properties contain significant limestone deposits that are recognized for
their exceptional purity and consistency. For many years limestone ore has been
Impact Analysis Statement 1.0 0 Carmeuse - Clearbrook
extracted and processed via the existing Clearbrook quarry facilities, which are located
adjacent to the subject acreage. These facilities serve a diverse array of industrial,
environmental, and municipal markets with four primary product groups - high calcium
quicklime, hydrated lime, chemical grade limestone, and construction aggregates. The
applications for these products are numerous, but most notably involve agriculture,
pollution reduction technologies, national defense infrastructure, road building, and food
processing.
The existing Clearbrook quarry facilities have been in active operation since the 1950's
under various ownership interests, and were acquired by Carmeuse NA from
Chemstone Corporation in 2008. As noted in the introductory section of this report, the
acreage proposed for rezoning is adjacent to the current operation and has been
controlled by mining interests for the past forty years, which has assured the availability
of extensive limestone ore reserves for eventual extraction. Thus, although the zoning
of the subject acreage has remained RA, the acreage has historically been reserved for
extractive manufacturing as its intended use.
The uneventful history of quarry operations in the Clearbrook area has demonstrated
the ability of such facilities to amicably co -exist with nearby residents and land uses.
The quarry companies have endeavored to meet with local residents and businesses
over the years to ensure concerns are known. Such meetings have allowed
compatibility issues to be identified and addressed proactively, thus ensuring the
operation of extractive manufacturing uses with minimal impact to the surrounding
community. These meetings will continue to serve a vital role in assuring that dialogue
between Carmeuse and the community is on -going and constructive.
Environmental Features
The subject parcels of 92 acres contains no known environmental features.
Of the total acreage proposed for rezoning, it is projected that actual excavation will
involve approximately 55 acres, or only 60% of the area to be rezoned. Areas adjoining
the quarries will be devoted to storage of said materials as well as discarded earth.
Areas for excavation and storage will be located and managed to minimize impacts to
surrounding properties. Moreover, in any case where disturbance is proposed,
appropriate mitigation strategies will be employed pursuant to the requirements of the
Frederick County Zoning Ordinance and all applicable state and federal regulations.
Soils /Geology
The General Soil Map of the Soil Survey of Frederick County, Virginia indicates that the
soils comprising the subject parcels fall under the Oaklet - Carbo - Chilhowie soil
association. The following table identifies the multiple soil types present on each
property:
N
Impact Analysis Statement 0 6 Carmeuse - Clearbrook
(Man Sheets 19. 24 and 25 of Soil Survev)
Map Symbol
Soil Name
Slopes (range)
Percent of Site
7C
Carbo Oaklet Rock Outcrop
2 to 15%
38.6%
32B
Oaklet Silt Loam
2 to 7%
37.4%
6C
Carbo Oaklet Silt Loam
2 to 15%
21.6%
34
Pagebrook Silt Loam
0 to 15%
2.4%
The majority of the soil types comprising the subject acreage are not considered prime
farmland. Soils 32B ( Oaklet Silt Loam) are listed as prime farmland in the soil survey,
however, these soils lie along the U.S. Route 11 right -of -way and are not in the
quarrying area. These areas will be used for berm construction and landscaping to
screen the operations site. Being along Route 11, these areas would, in all likelihood,
not be suitable for farming. The residentially developed areas along Route 11, the
fairgrounds and Stonewall Elementary School all lie on Oaklet soils.
The purity and consistency of the limestone deposits found in soil groups 6C and 7C,
that underlie the subject properties, constitute the ideal geologic conditions for
extractive manufacturing use. The characteristics of the identified soil types and any
implications for site development are manageable through the site engineering process.
Access/Transportation
Public road access will be provided to the rezoned parcel. All traffic will continue to use
the existing entrances on Brucetown Road, VA Route 672. It is not expected that the
rezoning will result in an increased trip generation as production is a factor of demand
and not available reserves. As no increase in trips would result, there is no requirement
for a Traffic Impact Analysis. Initial discussions with VDOT indicate that the entrance
configuration is adequate for anticipated traffic volumes.
D. SEWAGE CONVEYANCE AND WATER SUPPLY
The Clearbrook facility is served by a private system for on -site sewage disposal. No
additional sewage facilities will be required by this rezoning. Industrial use water supply
for the Clearbrook facility is obtained by quarry pit de- watering, which occurs through
the mining process. This source will provide sufficient supply and pressure for the
expanded mining use, to include dust control in and around the quarries. All de- watering
activities will be performed pursuant to DMM requirements, and in accordance with the
approved mining permit for the Clearbrook operation. Domestic water use is provided by
on site private well under Frederick County Health Department permit.
E. DRAINAGE
The plan of operation /mine permit map is required to include a drainage plan subject to
DMM review and approval. The drainage plan must address several items, to include
the following: (a) the directional flow of water on and away from the site, (b) location and
4
Impact Analysis .Statement• • Carmeuse - Clearbrook
specifications of constructed drainage ways, (c) the use of natural waterways for
drainage, and (d) delineation of the streams or tributaries receiving the discharge.
Should the requested rezoning be approved, the mining permit must be amended to
include the subject acreage, which will involve preparation of a revised drainage plan
that ensures effective incorporation of the expansion area into the facility's overall
drainage system.
F. SOLID WASTE DISPOSAL
Solid waste generated by employee activities will be collected in dumpster facilities and
removed from the site by commercial refuse carrier. Solid waste will be transferred to
the Frederick County landfill for ultimate disposal by said carrier.
Waste resulting from mining activities will be placed in spoil stockpiles and within berms
used for facility screening. The storage and adaptive use of spoils will be addressed
through the approval process for the amended mining permit, and will therefore be
required to meet all DMM requirements.
G. HISTORICAL SITES AND STRUCTURES
The result of the Phase 1 Archaeological Survey is that the subject properties to be
rezoned to not have historical significance with the exception of the Martin farmhouse.
In the development contemplated by the rezoning, Carmeuse has no intention of
removing or affecting the martin farmhouse, and, in the long term, will put the
farmhouse into adaptive reuse. In the interim, pursuant to an Instrument which is
recorded in the land records of Frederick County, Mrs. Martin continues to reside in and
possesses a "life estate" interest in the farmhouse. Further, a Phase II Archaeological
Survey of the area adjacent to a spring near the Martin farmhouse is being conducted.
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CARMEUSE - CLEARBROOK REZONING
IMPACT ANALYSIS STATEMENT
January 2011
A. INTRODUCTION
This report has been prepared for the purpose of assessing the impact on
Frederick County by the conditional rezoning of parcels 44- A -83A, 44 -A -83
and a portion of parcel 33 -A -144 which total approximately 92 acres. The subject
parcels are situated on the east side of U.S. Route 11, 1,050 ft. south of
Hopewell Drive. The property extends from the Clearbrook Park property on the
north, south to near the Walters Mill Road intersection with U.S. Route 11. The
northern site is a 44 acre portion of the current Carmeuse property which is
zoned EM. Parcels 44 -A-83 and 44 -A-83A of 48 acres lie to the south.
The subject acreage is currently zoned RA (Rural Areas). This application
proposes the rezoning of the 92 acres from RA to the EM (Extractive
Manufacturing) District.
Carmeuse NA Corporation's ( "Carmeuse ") existing Clearbrook plant and quarries
are located adjacent to the subject properties. The property containing these
existing facilities is zoned EM.
The subject acreage contains mapped deposits of chemical grade limestone, the
extraction of which is critical to the continued viability of the established quarry
operation. Indeed, the mineral -rich nature of the properties and their value for
future extraction activities was identified years ago when the northern half of the
property was acquired and this acreage has remained in the ownership of mining
interests ever since. The southern parcel was recently purchased to preserve
the rights to the limestone below. The requested rezoning will enable the
appropriate use of the subject acreage consistent with its unique geological
attributes, which will thereby assure the continued vitality of the Carmeuse
Clearbrook operation.
The contents of this report will outline the role of the subject acreage in future
Carmeuse operations and further identify anticipated impacts as well as those
strategies necessary for effective mitigation. The applicant is confident that the
proposed rezoning includes a proffer program that will appropriately and
effectively mitigate identified impacts. As such, we believe this rezoning request
merits favorable consideration and approval.
Impact Analysis Statement
B. COMPREHENSIVE POLICY PLAN
0 Carmeuse - Clearbrook
The subject acreage is not located within the boundaries of any small area study
or land use plan included in the Comprehensive Policy Plan. The properties are
also located outside of the Sewer and Water Service Area (SWSA) and the area
is identified as appropriate for office and industrial uses. The Proposed Office
and Industrial Areas policies of the Comprehensive Policy Plan are relatively
silent concerning natural resource extraction.
C. SUITABILITY OF THE SITE
State Regulation of Mineral Mining Operations
The Code of Virginia requires the issuance of mineral mining permits for all
mining operations within the Commonwealth. Mineral mining permits are issued
by the Division of Mineral Mining (DMM) of the Virginia Department of Mines,
Minerals and Energy pursuant to the Mineral Mining Law and Reclamation
Regulations for Mineral Mining. To obtain a permit or add acreage to a mine
operating under an existing permit, a plan of operation /mine permit map must be
submitted for DMM approval and updated annually.
The DMM possesses the authority to regulate an array of technical and
operational issues through the permitting process and regular mine inspections.
Issues controlled by the DMM include, but are not limited to, the following:
grading and stabilization of quarry pits and berms, drainage, erosion and
sediment control, screening of mine operations, blasting operations, and final
reclamation and stabilization of the site.
The Clearbrook quarry currently operates under mining permit number 07114AB.
Should this rezoning be approved, the expansion of the mining operation to
include the subject acreage would necessitate amendment of the existing permit.
To secure DMM approval, the amended permit must be accompanied by a
revised plan of operation /mine permit map demonstrating effective impact
mitigation and conformance with state mining regulations.
Scope of Proposed Use
The majority of the limestone ore quarried at the existing Clearbrook site is
processed and distributed directly from the Clearbrook site. The scope of the
manufacturing use in Frederick County will continue to involve overburden
removal, controlled blasting and ore extraction, crushing of ore for transport and
the loading of materials for transfer, Additionally, the Applicant has proffered that
activities such as asphalt or concrete mixing plants, cement and lime kilns, and
oil and natural gas extraction will be prohibited As such, the proposed rezoning
will only allow for an extension of the existing quarrying activities from the
N
Impact Analysis Statement
0 Carnteuse - Clearbrook
existing operation to the subject property. No processing or loading of processed
material will occur on the subject property.
An extensive network of earthen berms will be installed to screen the Route 11
corridor including those residents adjacent to the subject property from the active
mining activities. The berms will be planted with landscaping suitable for all
season screening. Trees will be planted within one year from the date of
unappealable zoning approval in the places identified on the plat attached to the
proposed Proffer Statement as Exhibit 2.
Site and Land Use History
The subject properties contain significant limestone deposits that are recognized
for their exceptional purity and consistency. For many years limestone ore has
been extracted and processed via the existing Clearbrook quarry facilities, which
are located adjacent to the subject acreage. These facilities serve a diverse
array of industrial, environmental, and municipal markets with four primary
product groups - high calcium quicklime, hydrated lime, chemical grade
limestone, and construction aggregates. The applications for these products are
numerous, but most notably involve agriculture, pollution reduction technologies,
national defense infrastructure, road building, and food processing.
The existing Clearbrook quarry facilities have been in active operation since the
1950's under various ownership interests, and were acquired by Carmeuse NA
from Chemstone Corporation in 2008. As noted in the introductory section of this
report, the acreage proposed for rezoning is adjacent to the current operation
and has been controlled by mining interests for the past forty years, which has
assured the availability of extensive limestone ore reserves for eventual
extraction. Thus, although the zoning of the subject acreage has remained RA,
the acreage has historically been reserved for extractive manufacturing as its
intended use.
The uneventful history of quarry operations in the Clearbrook area has
demonstrated the ability of such facilities to amicably co -exist with nearby
residents and land uses. The quarry companies have endeavored to meet with
local residents and businesses over the years to ensure concerns are known.
Such meetings have allowed compatibility issues to be identified and addressed
proactively, thus ensuring the operation of extractive manufacturing uses with
minimal impact to the surrounding community. These meetings will continue to
serve a vital role in assuring that dialogue between Carmeuse and the
community is on -going and constructive.
Environmental Features
The subject parcels of 92 acres contains no known environmental features.
3
Impact Analysis Stat* 0 Carmeuse - Clearbrook
Of the total acreage proposed for rezoning, it is projected that actual excavation
will involve approximately 55 acres, or only 60% of the area to be rezoned.
Areas adjoining the quarries will be devoted to storage of said materials as well
as discarded earth. Areas for excavation and storage will be located and
managed to minimize impacts to surrounding properties. Moreover, in any case
where disturbance is proposed, appropriate mitigation strategies will be
employed pursuant to the requirements of the Frederick County Zoning
Ordinance and all applicable state and federal regulations.
Soils /Geology
The General Soil Map of the Soil Survey of Frederick County, Virginia indicates
that the soils comprising the subject parcels fall under the Oaklet- Carbo-
Chilhowie soil association. The following table identifies the multiple soil types
present on each property:
(Mao Sheets 19. 24 and 25 of Soil Survev)
Map Symbol
Soil Name
Slopes (range)
Percent of Site
7C
Carbo Oaklet Rock Outcrop
2 to 15 %
38.6%
32B
Oaklet Silt Loam
2 to 7 %
37.4%
6C
Carbo Oaklet Silt Loam
2 to 15 %
21.6%
34
Pa ebrook Silt Loam
0 to 15 %
2.4%
The majority of the soil types comprising the subject acreage are not considered
prime farmland. Soils 32B ( Oaklet Silt Loam) are listed as prime farmland in the
soil survey, however, these soils lie along the U.S. Route 11 right -of -way and are
not in the quarrying area. These areas will be used for berm construction and
landscaping to screen the operations site. Being along Route 11, these areas
would, in all likelihood, not be suitable for farming. The residentially developed
areas along Route 11, the fairgrounds and Stonewall Elementary School all lie on
Oaklet soils.
The purity and consistency of the limestone deposits found in soil groups 6C and
7C, that underlie the subject properties, constitute the ideal geologic conditions
for extractive manufacturing use. The characteristics of the identified soil types
and any implications for site development are manageable through the site
engineering process.
Access/Transportation
Public road access will be provided to the rezoned parcel. All traffic will
continue to use the existing entrances on Brucetown Road, VA Route 672. It is
not expected that the rezoning will result in an increased trip generation as
production is a factor of demand and not available reserves. As no increase in
trips would result, there is no requirement for a Traffic Impact Analysis. Initial
discussions with VDOT indicate that the entrance configuration is adequate for
anticipated traffic volumes.
M
Impact Analysis Statement Carmeuse - Clearbrook
D. SEWAGE CONVEYANCE AND WATER SUPPLY
The Clearbrook facility is served by a private system for on -site sewage disposal.
No additional sewage facilities will be required by this rezoning. Industrial use
water supply for the Clearbrook facility is obtained by quarry pit de- watering,
which occurs through the mining process. This source will provide sufficient
supply and pressure for the expanded mining use, to include dust control in and
around the quarries. All de- watering activities will be performed pursuant to
DMM requirements, and in accordance with the approved mining permit for the
Clearbrook operation. Domestic water use is provided by on site private well
under Frederick County Health Department permit.
E. DRAINAGE
The plan of operation /mine permit map is required to include a drainage plan
subject to DMM review and approval. The drainage plan must address several
items, to include the following: (a) the directional flow of water on and away from
the site, (b) location and specifications of constructed drainage ways, (c) the use
of natural waterways for drainage, and (d) delineation of the streams or
tributaries receiving the discharge. Should the requested rezoning be approved,
the mining permit must be amended to include the subject acreage, which will
involve preparation of a revised drainage plan that ensures effective
incorporation of the expansion area into the facility's overall drainage system.
F. SOLID WASTE DISPOSAL
Solid waste generated by employee activities will be collected in dumpster
facilities and removed from the site by commercial refuse carrier. Solid waste will
be transferred to the Frederick County landfill for ultimate disposal by said
carrier.
Waste resulting from mining activities will be placed in spoil stockpiles and within
berms used for facility screening. The storage and adaptive use of spoils will be
addressed through the approval process for the amended mining permit, and will
therefore be required to meet all DMM requirements.
G. HISTORICAL SITES AND STRUCTURES
The result of the Phase 1 Archaeological Survey is that the subject properties to
be rezoned to not have historical significance with the exception of the Martin
farmhouse. In the development contemplated by the rezoning, Carmeuse has no
intention of removing or affecting the martin farmhouse, and, in the long term, will
put the farmhouse into adaptive reuse. In the interim, pursuant to an Instrument
which is recorded in the land records of Frederick County, Mrs. Martin continues
to reside in and possesses a "life estate" interest in the farmhouse. Further, a
Phase II Archaeological Survey of the area adjacent to a spring near the Martin
farmhouse is being conducted.