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HomeMy WebLinkAbout018-92 Kraft General Foods Addition - Stonewall District - Backfile (3)0 GENERAL FOODS USA is LIST OF SPECIFICATIONS DIVISION 2 - SITEWORK CP3 LS 1 Section 02205 - Excavation, Filling and Grading Section 02206 - Asphalt Paving Section 02209 - Railroad Siding Section 02210 - Topsoil and Seeding Section 02222 - Excavating and Backfilling for Underground Pipe Section 02268A - Fire Water System Section 02730A - Sanitary Sewerage DIVISION 3 - CONCRETE Section 03301 - Concrete Work DIVISION 15 - PROCESS MECHANICAL Section 15413 - Storm Sewerage LTH OP.� d�� S IVo. a 9362 ; ONAL 11901 September 24, 1992 GENERAL FOODS USA TECHNICAL SPECIFICATIONS SECTION 02205 - EXCAVATION, FILLING AND GRADING Replace "Owner" with "Engineer" in all sections CP3 TS 1 Percent compaction to read 97% where 95% is specified, and 93% where 90% is specified. Delete Section A, Subsection 2 in its entirety. Add in Section A, Subsection 2 -- "Section 02222 EXCAVATING AND BACKFILLING FOR UNDERGROUND PIPE". Delete in Section A, Subsection 3 -- "Shown on Drawings Report" and replace with "is available with the engineer and". Replace Section B, Subsection 2.b "soil consultant's" with "engineer's". • Delete Section C, Subsection 2.b and replace with "Granular fill required under slab -on -grade and under foundations shall consist of No. 57 aggregate as specified in Section 203 - Coarse Aggregate in Virginia Department of Transportation - Road and Bridges Specifications". Delete from satisfactory soil materials Section C, Subsection 2.c "A-2-5" and replace with "A-411. Delete from Unsatisfactory soil materials Section C, Subsection 2.d "A-4" and replace with "A-2-511. Replace "Soil Engineer" with "Engineer" where referenced. Delete Section D, Subsection 2.f. Delete in Section D, Subsection 3.f "with suitable compacted earth fill" and replace with "granular fill specified in Section C, Subsection 2.b. Delete Section D, Subsection 3.h. and Section D, Subsection 4.d. Delete Section D, Subsection 4.g and replace with "Use of explosives shall not be permitted". • Delete Section D, Subsection 7. 11901 September 24, 1992 • GENERAL FOODS USA CP3 TS 2 SECTION 02206 - ASPHALT PAVING Replace "Owner" with "Engineer" in all sections. Delete Section A, Subsection 2.b. Replace Section C, Subsection 2.b with: The base course shall be coarse aggregate consisting of VDOT Size No. 21B crushed stone gravel to a total compacted thickness of as herein before described, constructed in layers on the approved subgrade to lines and grades shown on Drawings. Delete Section D, Sub section 6.a. Delete Section D, Subsection 7. Section D, Subsection 6.b -- add "Paving stripping paint shall be an Alkyd Resin Base conforming to Fed. Spec. TT-P- 115c. • SECTION 02209 - RAILROAD SIDING Replace "Owner" with "Engineer" in all sections. I• Section C, Subsection 2.a to read: a. Ballast: (1) Sub -ballast will conform to the following grading requirements: Screen Size Percent by Weight Passing GA Base Crusher Run 1 1/2" 100% 100% 3/4" 60-100% No. 10 30-55% 15-45% No. 60 8-35% -0- No. 200 5-20% 5-12% (2) Ballast shall be clean crushed stone or crushed air cooled blast furnace slag, composed of hard, strong and durable particles, free from injurious amounts of deleterrous substance and conforming to the requirements of CSXT "Specifications for Ballast". Ballast shall be Area size No. 5 or V.D.O.T. course aggregate size No. 56. 11901 September 24, 1992 is 11 GENERAL FOODS USA CP3 TS 3 Section C, Subsection 2.c -- Second sentence, the word "sheel" should be changed to "wheel". Delete Section C, Subsections f., g. h and i. Delete Section D, Subsection 2.a. SECTION 02210 - TOPSOIL AND SEEDING Replace "Owner" with "Engineer". Delete Section A, Subsection 4 -- "Section 02211 - "Landscaping". SECTION 02222 - EXCAVATING AND BACKFILLING FOR UNDERGROUND PIPE Replace "Owner" with "Engineer" in all sections. Delete Section A, Subsection a & b. Add "Section 15413 - STORM SEWERS. Add in Section A. 3 -- c. "Section 02205 - EXCAVATION, FILLING AND GRADING". Delete Section B, Subsections 1.2 and 3. Replace with "Perform excavation work in compliance with applicable requirements of authorities having jurisdiction". Section C, Subsection 2.a -- change "burrow material" to "borrow material". Add at the end of Section C, Subsection 2.a "Backfill material shall meet the requirements of satisfactory soil materials specified in Section 02205 - EXCAVATION, FILLING AND GRADING". Delete Section D, Subsection 2.h. Add to Section D, Subsection 2.i.(2) "Approved material shall consist of well -graded crushed stone, crushed gravel or well graded gravel meeting the requirements of ASTM C-33 Gradation 67. 3/4" to No. 4. SECTION 02268A - FIRE WATER SYSTEM SECTION 02730A - SANITARY SEWERAGE 11901 September 24, 1992 • GENERAL FOODS USA CP3 TS 4 SECTION 03301 - CONCRETE WORK Section C, Subsection 2.d.(1) -- Remove "ASTM A 615 Grade 40 deformed, itnermediate grade billet steel unless". Section D, Subsection 3.b -- Change to read: "...minimum lap of spliced bars, see ACI 318, Section 12.14 thru 12.17." Section D, Subsection 10.b.(2) --Change to read: 11(2) Min. compressive strength - 4000 psi." SECTION 15413 - STORM SEWERAGE Replace "Owner" with "Engineer" in all sections. Section B, Subsection 1. Change to read: "Firm with at least 2 years of successful installation experience on projects with storm sewerage work similar to that required for the project. Section C, Subsection 1.e.2) - Change to read: • "Available manufacturers - subject to compliance with requirements, manufactures offering plastic line markers which may be incorporated in the work include, but not limited to, the following: (a) Allen Systems Inc. (b) Seton Name Plate Corporatio Section D, Subsection l.a - Delete 1) "Cast -Iron Soil Pipe • 11901 September 24, 1992 • SECTION 02205 PROJECT NO. DATE: PAGE 1 OF 10 DIVISION 2 - SITEWORK SECTION 02205 EXCAVATION. FILLING AND GRADING A. SCOPE OF WORK 1. RELATED DOCUMENTS The General Conditions with Addenda, Supplementary General Conditions, General Specification Requirements and Contract Drawings are a part of this Section. 2. RELATED WORK SPECIFIED ELSEWHERE Section 02201 - "Demolition" 3. SUBSURFACE SOIL DATA Borings and subsurface data shown on drawings and/or in the Soil Consultant's Report shall be for general information only and variations therefrom shall not affect the terms of the contract. Data are made available for the convenience of Contractor. Owner does not guarantee the accuracy of borings and subsurface data or of the interpretation thereon. Bidders are expected to examine the site and the record of investigations and then decide for themselves the character of materials to be encountered. 4. SITE CONDITION. UTILITIES AND ACCESS Copies of general site drawings are furnished for the Contractor's information. Variations existing from the drawings, whether exposed, concealed, or buried, shall not affect the terms of the contract. Owner does not guarantee accuracy of the information contained thereon. B. CODES AND STANDARDS • 1. CODES _ a. Comply with applicable requirements of the local Building Code, the laws, -of the State, and all applicable regulations. In instances of disagreement in these laws, the strictest requirements shall govern. h. ANST A10.1 - "Safety Code for Bui]dinu Construction. � 0 SECTION 02205 PROJECT NO. DATE: PAGE 2 OF 10 2. STANDARDS a. ASTM Standards applicable to materials and procedures. b. Refer to Soil Consultant's Report, when attached, for recommendations and guidance. C. AASHO-T99 - "Standard Method of Test for the Compacting and Density of Soil" and other applicable AASHO procedures for grading and testing soils. d. Comply with applicable rules and regulations of utility companies regarding services within the limits of work. e. ANSI A10.1 "Safety Code for Building Construction." C. MATERIALS 1. HANDLING AND STORAGE • Stockpile topsoil and other reusable materials in separate areas designated or approved by the Soil Engineer and the Owner. 2. MATERIALS a. Fill or backfill material shall be free of loam, vegetation, roots, debris subject to termite attack, rot or corrosion and all other deleterious material. In all cases quality of material shall be subject to Owner's inspection and approval. b. Maximum particle size shall be 411, 70% must pass a 3/4" sieve and of this portion, no more than 45% shall pass the No. 100 sieve and no more than 12% shall pass the No. 200 sieve. C. Satisfactory soil materials for fill and backfill are defined as those complying with AASHO M145, soil classification Groups A-1, A-2-4, A-2-5 and A-3. d. Unsatisfactory soil materials for fill and backfill are defined as those described in AASHO M145 for soil classification Groups A-2-6, A-2-7, A-4, A-5, A-6 and • A-7; also, peat and other highly organic soils. D. EXECUTION OF WORK 9 r_VVrDBT. VrnTTTDFMTWMP Adequately protect active utilities shown on drawings from damage. Immediately notify Owner if active utilities not shown on drawings are encountered; adequately protect, support or relocate as directed by Owner. Report to Owner any inactive and/or abandoned u- encountered in excavating and grading operations; plug or cap as directed by Owner. Dewaterinu• Perform earthwork in a manner to prevent surface water and subsurface or ground water from flowing into excavations, and to prevent water from flooding project site and surrounding area. Do not allow water to accumulate in excavations. Remove water using methods which will prevent softening of foundation bottoms, undercutting footings, and soil changes detrimental to stability of subgrades and foundations. Provide and maintain pumps, sumps, suction and discharge lines, and other dewatering system components necessary to convey water away from excavations. Convey water removed from excavation and rain collecting or run-off areas. Provide and temporary drainage ditches and other diversions excavation limits for each structure. Do not us excavations as temporary drainage ditches. Protect all buildings, lawns, fences, shrubs, tj (tops, trunks and roots), walks, roads and other i that is to remain in place, from damage, Wl excavating, filling, or grading is required within branch spread of trees to remain, perform work directed by Owner. Remove underground obstructions as indicated (minimum of 6" below depth of excavation a finished grades.) carefully all bench marks and monuments; or destroyed, replace as directed. SITE CLEARING GRUBBING, ROUGH GRADING AND REMOVAL OF TOPSOIL Clear area within grading limits on the drawings of fences, trees (except those to remain or be relocated), logs, stumps, brush, vegetation, rubbish, and other perishable or objectional matter. Grub roots at least 18" below subgrade. SECTION 02205 PROJECT NO. • DATE: PAGE 4 OF 10 irregular surface changes from all areas within the site as shown on drawings including excavated and filled sections and adjacent transition areas. Do not leave finished subgrade surface more than 2" above or below the established grade with due allowance for topsoil and pavement depths. C. Strip topsoil to its entire depth (min. depth 6" or to such greater depth as directed by Owner or Soil Engineer) from the areas that require change in contours and that will be occupied by roads, walks, etc. Store topsoil where directed by Owner. First scrape clean all brush, weeds, heavy growths of grass, roots, etc. in areas to be stripped. Clear topsoil of subsoil, debris, clay lumps, etc., and stones larger than 2" in diameter. Remove stones and debris from the site. This stripped material is not suitable for engineered fill. d. Unless otherwise indicated on drawings, the subgrade shall be evenly sloped to provide drainage away from building walls in all directions at a grade not less than 1/4" per foot. e. All ditches, swales and gutters shall be finished to drain readily. f. Pre-existing building foundations and abandoned subterranean septic tanks and leach field, shall be completely removed from the site. The resulting depressions shall be properly reconstructed and backfilled to the complete satisfaction of the Soil Engineer. Refer to specification Section 02201 - Demolition. 3. GENERAL EXCAVATION a. Do not begin excavation until adjacent buildings, roads, walks, and other structures have been properly underpinned, shored and braced as necessary. b. Make excavations sufficiently wide to permit construction and inspection of foundations and stripping of forms. Slope banks at a safe angle or shore to make them secure. Remove all shoring when no longer required as backfilling progresses, but only when banks are safe against caving • or collapse. Provide minimum requirements for trench shoring and bracing to comply with ANSI A10.1 and OSHA �. Standards. C. Make trench sides sharp and true where concrete for walls or footings are to be placed without forms as specifically noted on the drawings or approved by the Owner. SECTION 02205 PROJECT NO. DATE: • PAGE 5 OF 10 d. Concrete shall not be placed on frozen ground. Do not excavate to the full depth indicated when freezing temperatures are expected unless the footings or slabs can be placed immediately after completing the excavation. Protect the excavations completely from frost if concrete placing is delayed. e. Excavate foundations to depths indicated on the drawings. If suitable bearing is not found at these levels, excavate to depths approved by Owner. All foundation excavations shall be approved by the Owner before any concrete is to be placed. f. Where excavation is made below the depth required through fault or negligence of the contractor, the cost of backfilling to required grade (with suitable compacted earth fill or 1:4:8 lean concrete as authorized by the Owner) shall be borne by the Contractor. Contractor shall also bear cost of (1) recompacting soil at foundation bearing level loosened or disturbed by the Contractor's construction operations and (2) backfill required where removal of unsatisfactory soil materials Is is due to fault or negligence of Contractor. g. Should additional or less excavation than shown or required by the drawings be ordered by the Owner, payment or credit shall be in accordance with unit prices stipulated in the contract. h. For pile foundations, stop excavation from 4" to 6" above the bottom of the pilecap before piles are placed. After piles have been completed, remove loose and displaced material, and excavate to final grade, leaving a solid base to receive concrete pilecaps. i. Removal of Unsatisfactory Soil Materials: Excavate unsatisfactory soil materials encountered that extend below required foundation or subgrade elevations, to additional depth directed by the Owner. Such additional excavation, provided it is not due to fault or negligence of Contractor, will be measured by Owner and paid for by Owner as a change in the work. Where removal of unsatisfactory soil materials is due to fault or negligence of Contractor in his performance of • shoring and bracing, dewatering, material shortage, site drainage, or other specified requirements, excavate resulting unsatisfactory soil material and replace with satisfactory soil material at no additional cost. 4. ROCK EXCAVATION a. If rock, as herein defined, is encountered within the SECTION 02205 PROJECT NO. • DATE: PAGE 6 OF 10 limits of excavation, its excavation will be paid for in accordance with unit prices for different types of rock as stipulated in the contract. When rock is encountered, immediately notify the Owner; do not proceed further until instructions are given and measurements made to establish volume of rock excavation. b. Rock is defined as stone or hard shale in original ledge, boulders over 1/2 cu.yd. in volume, masonry or concrete that cannot be broken and removed by normal job equipment (power shovel 1/2 yd. capacity, scoops, bulldozers), without the use of explosives or drills. This classification does not include materials such as loose rock, concrete or other materials that can be removed by means other than drilling and blasting or drilling and wedging, but which, for reasons of economy in excavating, the contractor prefers to remove by drilling and blasting. C. Strip rock for measurement before excavating; no rock excavated or loosened before measurement, will be paid for as rock. Measurement and payment, therefore, will be • by the number of cubic yards required to bring the excavation to the required surface or grade shown on the drawings. The Owner may adjust the grades should excessive rock be encountered. In making rock excavations, 18" will be allowed outside the wall lines of buildings or outside of concrete work for which forms are required; where tile footing drains.are required on outside of walls two feet will be allowed beyond the exterior wall lines. d. Where concrete or masonry will be placed on rock surfaces, level off or shelf the surfaces to a slope not exceeding one inch per foot. e. Payment for rock excavation, as defined above, will be at the agreed unit price per cubic yard. (Computations of ledge rock excavated will be made to a vertical plane from the lowest point rock excavation is required.) f. Remove rock encountered to a minimum of 6" below the bottom of pipes and trenches, and 12" below finished grades in areas to be topsoiled and seeded. g. Explosives: Execute all work involving explosives using experienced powderman or persons who are licensed or • otherwise authorized to use explosives. Store, handle and use explosives in accordance with local regulations, ANSI A10.1 and OSHA Standards. Damage caused by use of explosives shall• be the full responsibility of the Contractor and shall be corrected at the Contractor's expense. 5. F_ILL_AND BACKFILL SECTION 02205 PROJECT NO. DATE: • PAGE 7 OF 10 a. General (1) Coordinate filling work with piling, foundation, and other work in progress or complete on the site, to avoid interference, delay, or damaged work. (2) Do not deposit any fill or backfill until the subgrade has been approved by the Owner. Do not place on a subgrade that is muddy, frozen or contains frost or ice. (3) Owner will take field density tests at his expense, to determine the compaction of each layer of fill. Do not place additional fill until each layer has been approved by the Owner's Soil Engineer. Where tests indicate that the fill does not conform to the compaction density specified, remove and replace fill with conforming material without additional cost to the Owner. (4) Do not place stones larger than 2" in maximum dimension in the upper 6" of fill and not larger • than 6" in maximum dimension in any fill material. (5) Shore or brace all structures likely to be disturbed or endangered by the compacting. Use hand compacting equipment if machine compacting cannot be used or does not produce the desired compaction. (6) Bring finished compacted areas to a reasonably true and even plane at the required elevations. Obtain approval of the Owner prior to further construction operations thereon. (7) All fill and backf ill shall be spread evenly in horizontal layers and each layer compacted as hereinafter specified. If necessary, the soil shall be moistened or allowed to dry out to the correct moisture content before compaction. Spraying with water, aerating, or mixing shall be performed as necessary to ensure optimum and uniform distribution of moisture. (8) All percentage maximum densities for compacting refer to the maximum dry density of the same material at optimum moisture content and per • Specification AASHO T-99. (9) Where gravel or crushed rock fill is shown on the drawing, it shall be compacted with a 10 ton minimum power roller. (10) All sandy fill imported or from on -site excavations shall be proof -rolled and deep compacted using a • n U SECTION 02205 PROJECT NO. DATE: PAGE 8 OF 10 heavy vibratory steel roller such as the Vibro-Plus CH-43 Compactor. b. Backfill Aaainst Buildings & Structures (1) Unless proper braces and shores are provided, backfill simultaneously on both sides of foundation walls so that the levels of fill are never more than 1 foot apart vertically until final grade is attained on the lower side. Place and compact backfill in a manner to avoid damage to waterproofing and other work in place. (2) Place backfill in layers not more than 8" thick, thoroughly compacting each layer by rolling or pneumatic tamping. (3) Bring finished subgrade to elevations indicated and slope to drain water away from buildings indicated. Maintain required elevations in areas where settlement occurs. C. Fill & Backfill Under Slabs. Pavements and Railroad Sidings and forSite Grading in Areas Allocated for Future Construction (1) Scarify subgrade and recompact to 95% maximum density as follows: (a) 12 Inches under railroad siding, and all pavements. (b) 10 Inches under general building floor slab areas, and areas allocated for future construction. (2) Place backfill in layers of not more than 8" uncompacted thickness, and compact to 95% maximum density. (3) For gravel or crushed rock fill under slabs (where specified) place minimum 6" thick layer. Scarify any original subgrade surface to a depth of 10" and recompact to 95% maximum density prior to placing gravel fill. (4) Do not use fill containing humus or more than 15% • of clay or loam in fill under surfaced areas or under railroad siding. d. Fill For Site Grading (Areas not allocated for future construction.) (1) Scarify the surface of the subgrade to a depth of 611 and compact to 90% maximum densitv. LJ • SECTION 02205 PROJECT NO. DATE: PAGE 9 OF 10 (2) Place fill in layers 8" thick maximum and compact to 90% maximum density. 6. DISPOSAL OF SURPLUS MATERIALS Remove surplus excavation material and unsuitable backf ill material from the site. The location of dump and length of haul to be the Contractor's responsibility. Remove felled trees, brush, roots, and similar combustible material from the site. In rural areas where governmental authorities permit burning, the Contractor shall request Owner's written permi- ssion to do so with his proposal. 7. FIRE ROAD Install fire road where shown on drawings constructed as follows: a. Prepare subgrade by scarifying and recompacting as per 5.c.(1)a. b. 6 Inch thick base course of 1?" crushed stone compacted in two 3" layers with a ten ton smooth wheeled roller until maximum compaction is obtained. C. 12 Inch thick surface course of 3/4" crushed stone and screenings compacted with a ten ton roller until no weaving occurs and material is thoroughly compacted. 8. PAVEMENT SUBBASE COURSE a. General Subbase course consists of placement of subbase material, in layers of specified thickness, over compacted subgrade to support a pavement base course. b. Material Consisting of naturally or artificially graded mixture of natural or crushed gravel, crushed stone, crushed slag, natural or crushed sand that will readily compact to the required density, complying with AASHO M147, Grade A, unless otherwise specified or shown. C. Grade Control During construction, maintain lines and grades including crown and cross -slope of subbase course. d. Shoulders Place shoulders along edges of subbase course to prevent lateral movement. Construct shoulder of pavement subbase material. placed in such cruantity to compact to thickness SECTION 02205 PROJECT NO. • DATE: PAGE 10 OF 10 of each subbase course layer. Compact and roll at least a 12" width of shoulder simultaneously with compacting and rolling of each layer of subbase course. e. Placing Place subbase course material on prepared subgrade in layers of uniform thickness, conforming to indicated cross-section and thickness. Maintain optimum moisture content for compacting subbase material during placement operations. When a compacted subbase course is shown to be 6" thick or less, place material in a single layer. When shown to be more than 6" thick, place material in equal layers, except no single layer more than 6" or less than 3" in thickness when compacted. E. TESTS, GUARANTEES, ACCEPTANCE • 1. Ten days prior to starting construction of fills and backfills, Contractor shall submit samples of off -site material (if necessary for fills) for laboratory testing by the Owner. 2. Owner will inspect work area, areas not accepted shall be corrected immediately. 3. The Owner will take field density tests at his expense; any work not conforming to compaction specified will be rejected. Ordinarily field density tests will be taken on every 2,000 sq.ft. of subgrade and each compacted fill layer under building slabs, paved areas and railroad beds but in no case less than 3 tests for each case. 4. Contractor shall notify Owner at least 24 hours before starting each phase of fill and compaction, and in sufficient time to permit Owner's Soil Engineer to prepare for required testing. • l SECTION 02206 PROJECT NO.GF 9150/SC 11901 DATE: September 24, 1992 • PAGE 1 OF 5 C DIVISION 2 - SITEWORK SECTION 02206 ASPHALT PAVING 1. RELATED DOCUMENTS A. SCOPE OF WORK The General Conditions with Addenda, Supplementary General Conditions, General Specification Requirements and Contract Drawings are a part of this Section. 2. RELATED WORK SPECIFIED ELSEWHERE a. Excavation and Backfill in Section 02205. b. Concrete Paving and Walks in Section 02207. B. CODES AND STANDARDS 1. Applicable State, County and Municipal Highway Codes and Specifications. 2. Applicable ASHO and ASTM Specifications. 3. A.I. SS-1 - Asphalt Institute "Specifications and Construction Methods for Asphalt Concrete." 4. A.I. SS-2 - Asphalt Institute "Specifications for Asphalt Cements and Liquid Asphalts.". C. MATERIALS 1. HANDLING AND STORAGE Store all materials in a manner to exclude contamination. 0 2. MATERIALS a. General: All material shall comply with applicable state, county, and municipal codes and specifications for heavy-duty (truck roads) and light -duty (auto traffic and parking areas) type pavements. Their standards shall apply unless stricter provisions are given herein. � 0 SECTION 02206 PROJECT NO. GF9150/SC 11901 DATE: September 24, 1992 PAGE 2 OF 5 b. Base Course Aggregate: Sound, angular crushed stone, crushed gravel, or crushed slag, sand, stone, or slag screenings. C. Surface Course Aggregate: (1) Crushed Stone, crushed gravel, crushed slag, and sharp -edged natural sand, as required. (2) Maximum loss of fine aggregate, when tested in accordance with ASTM C 88 or AASHO T 104 after 5 cycles in a sodium sulfate solution, shall not be more than 12%. (3) Maximum percentage of wear of coarse aggregate when tested in accordance with ASTM C 131 or AASHO T 96 shall not be more than 40%. d. Mineral Filler: Limestone dust, Portland cement or other suitable inert material complying with the requirements of ASTM D 242 or AASHO M 17 as applicable. e. Asphalt Cement: Comply with A. I. SS-2; Penetration Grade 60-70. f. Prime Coat: Cut -back asphalt type complying with the requirements for liquid asphalts as specified in A.I. SS-2; Grade MC-70. g. Tack Coat: Asphalt base uniformly emulsified with water and emulsifying or stabilizing agent complying with the requirements for emulsified asphalts as specified in A. I. SS-2; Grade SS-lh. D. EXECUTION OF WORK 1. GENERAL• a. The design, preparation, placing and compaction of the asphalt - aggregate mixtures shall comply with applicable state, county and municipal codes and specifications for heavy-duty and light -duty type pavements. Their standards shall apply unless stricter provisions are given herein. • b. Do not install paving until Owner approves compacted subgrade. c. The compacted thickness of the asphalt concrete paving is given on the drawings. d. Provide job -mix formulas for each asphalt -aggregate SECTION 02206 PROJECT NO.GF 9150/SC 11901 DATE: September 24, 1992 • PAGE 3 OF 5 mixture. Establish gradation of aggregate, percentage of asphalt cement and temperature at which the asphalt concrete is to be produced. Submit this data for Owner's approval before using. 2. SURFACE PREPARATION a. Remove all loose material from compacted subgrade surface immediately before applying prime coat. b. Apply prime and tack coats only when ambient temperature is above 50OF and when temperature has not been below 350F for 12 hours immediately prior to application. Do not apply when base is wet or contains an excess of moisture. C. Apply prime coat at the rate of 0.20 to 0.50 gallons per sq.yd. over compacted sub -base. Cure and dry as long as necessary to attain penetration and evaporation of volatile but in no case less than 48 hrs. d. Apply tack coat at the rate of 0.05 to 0.15 gallons per sq.yd. to contact surfaces of previously constructed asphalt or concrete and to surfaces abutting or projecting into asphalt concrete paving. 3. PREPARING ASPHALT - AGGREGATE MIXTURE a. Add asphalt cement binder to aggregate at a temperature between 2750F and 375°F. b. Dry aggregates and deliver to the mixer at a temperature between 250OF and 375°F. C. Do not heat asphalt cement above 300OF at the time of introduction into the mixer. d. Mix aggregate and asphalt cement to achieve 90-95% of coated particles for base mixture and 85-90% of coated particles for surface mixture. e. Deliver mixture from mixing plant in a manner to protect from weather and to prevent loss of heat. 4. PLACING ASPHALT - AGGREGATE MIXTURE a. Place surface course only when atmospheric temperature is above 40OF and when base is dry. Base course may be • placed when air temperature is above 30OF and rising. b. Spread mixture at a minimum temperature of 225°F. C. Place in strips not less than 10 feet wide. d. Place each course to require grade, cross-section and I• SECTION 02206 PROJECT NO.GF 9150/SC 11901 DATE: September 24, 1992 PAGE 4 OF 5 compacted thickness. e. Offset longitudinal and transverse joints. Provide an even, vertical surface for the full course thickness. f. Compact with 10 ton rollers, followed by a second and a finished rolling with pneumatic -tired rollers until the required density is attained. g. Remove and replace mixtures in defective areas. h. After final rolling, do not permit vehicular traffic on the paving until it has cooled and hardened, and in no case sooner than 6 hrs. 5. FOG SEAL a. Clean surface of dirt and loose material immediately before applying fog seal. b. Apply asphalt emulsion between 70OF and 130OF and at a rate of 0.05 to 0.20 gal. per sq.yd. • 6. MISCELLANEOUS a. Provide asphalt concrete curbs as indicated on drawings. b. Provide painted striping as indicated on drawings or as directed by Owner. 7. PAVING RAILROAD TRACKS INSIDE BUILDINGS Provide where shown on drawings. Sheet asphalt to be 1/2" compacted thickness on a 1-1/2" thick asphalt concrete binder course. E. TESTS, GUARANTEES, ACCEPTANCE 1. MATERIAL CERTIFICATES Provide 2 copies of materials cesrtificates signed by the material producer and the Contractor, certifying that each material item complies with, or exceeds, specified requirements. • 2. TESTING a. General: (1) Owner will provide for material testing and inspection service for quality control testing during paving operations. SECTION 02206 PROJECT NO.GF 9150/SC 11901 DATE: September 24, 1992 • PAGE 5 OF 5 (2) Owner has the option of making tests indicated in applicable state, county and municipal codes and specifications to check for conformity with those codes and specifications. b. Surface Smoothness: When testing with a 10 foot straight edge, the wearing course surface shall be free of ripples and true to within 3/16". C. Thickness & Density: (1) Perform one test for each 500 sq.yds. but not less than one test per day unless otherwise directed by Owner. Take not less than 3" diameter specimens. Repair holes from test specimens. (2) Compacted thickness shall be within 1/4" of that specified. (3) Density of in -place material shall be at least 97% of the recorded density of a laboratory specimen made of the same asphalt concrete mixture, when • subjected to 50 blows of the standard Marshall Hammer on each side of the specimen. n U SECTION 02209 PROJECT NO.GF 9150/SC 11901 DATE: September 17, 1992 • PAGE 1 OF 3 I• DIVISION 2 - SITEWORK SECTION 02209 RAILROAD SIDING A. SCOPE OF WORK 1. RELATED DOCUMENTS The General Conditions with Addenda, Supplementary General Conditions, General Specification Requirements and Contract Drawings are a part of this Section. 2. RELATED WORK SPECIFIED ELSEWHERE a. Section 02205 - "Excavation, Filling and Grading". b. Section 02206 - "Asphalt Paving". B. CODES AND STANDARDS 1. American Railroad Engineer's Association (A.R.E.A.) Manual. 2. Comply with applicable codes, standards and regulations of the appropriate Commerce Commission. C. MATERIALS 1. GENERAL REQUIREMENTS Conform to AREA and applicable railroad standards and regulations. 2. MATERIALS I a. Ballast: Crushed stone or gravel, maximum size less than 22"; minimum size greater than 1/211. • b. Cross Ties and other wood at crossings: Creosote - treated (10 lb. per cu.ft.) oak. Pre -adze with splice holes pre -bored. C. Rails: Size specified on drawings. Free from physical defects, flat spots, sheel burns and excessive head flow; reasonably straight with fairly smooth surfaces. Minimum 10 SECTION 02209 PROJECT NO.GF 9150/SC 11901 DATE: September 17, 1992 PAGE 2 OF 3 length 27'-0. d. Track Spikes: 5/8" x 6" cut spikes. e. Splice bars, track bolts, nut locks, tie plates, crossovers, etc., shall be new. Size, shape and drilling to suit rail and codes. f. Bumping Post and Wheel Stops: As shown on drawings. g. Drainage Facilities: As shown on drawings. h. Turnouts with accessories: As indicated on drawings. i. Derails: Hinged derails suitable for weight of rail with target stand. Include provision for activating a normally open 110 volt switch for signal service suitable for outdoor installation. D. EXECUTION OF WORK 1. GENERAL REQUIREMENTS Conform to AREA and applicable railroad standard and regulations. 2. LAYING TRACK a. All culverts or other drainage facilities under tracks shall be placed before track laying is begun. b. Place ballast to bring track to grade. Place jacks for raising track close enough to prevent bending the rail or straining joints. C. Lay rails with staggered joints. d. Set tie plates with shoulders in full contact with the rail. e. Secure splice bars in place with the full number of bolts, nuts and nutlocks. f. Fully spike rails promptly after laying. On tangents, use 2 spikes to the rail on each tie; on curves use 3 • spikes. Stagger spikes to avoid splitting ties. E. TESTS, GUARANTEES, ACCEPTANCE � 0 I* • SECTION 02209 PROJECT NO.GF 9150/SC 11901 DATE: September 17, 1992 PAGE 3 OF 3 1. All surplus material and trash shall be cleared and removed from the site. 2. After the track has been put into service and before acceptance of the work, all bolts shall be checked and tightened as required. 3. Two months after the track has been accepted, the Contractor shall perform necessary resurfacing adjustments without cost to the Owner to leave the track in alignment and on grade. SECTION 02210 PROJECT NO. 9150/11901 DATE: September 23, 1992 • PAGE 1 OF 4 DIVISION 2 - SITEWORK SECTION 02210 TOPSOIL & SEEDING 1. RELATED DOCUMENTS A. SCOPE OF WORK The General Conditions with Addenda, Supplementary General Conditions, General Specification Requirements and Contract Drawings are a part of this Section. 2. GENERAL REQUIREMENTS Provide all labor, materials, equipment and services; and perform all operations required for complete topsoil, seeding and related work as shown on the drawings or specified herein. 10 3. WORK INCLUDED Fine grading, topsoil, lime, fertilizer and seeding. 4. RELATED WORK SPECIFIED ELSEWHERE Section 02205 - "Excavation & Backfill" Section 02211 - "Landscaping" B. CODES AND STANDARDS 1. U. S. Department of Agriculture; "Rules and Regulations Under the Federal Seed Act." C. MATERIALS 1. HANDLING AND STORAGE • a. Seed which has become moldy, wet or otherwise damaged in transit or storage will not be accepted. b. Do not deliver topsoil in a frozen or muddy condition. 2. MATERIALS SECTION 02210 PROJECT NO. 9150/11901 DATE: September 23, 1992 • PAGE 2 OF 4 a. Seed (see drawings for primary and secondary lawn areas) . (1) Exact seed mixture - as recommended in writing by a qualified agronomist for local soil and climatic conditions. (2) Provide all seed in unbroken containers labeled and dated as per U. S. Department of Agriculture "Rules and Regulations Under the Federal Seed Act" in effect at the date of purchase. (3) Primary lawn areas - 60% Kentucky Bluegrass, 85% purity; 40% Red Fescue, 97% purity; or owner approved equivalent (as recommended above) to suit local and climatic conditions. (4) Secondary lawn areas - 100% Perennial Rye. For dry regions use a prairie grass such as Wheatgrass, Buffalo grass or equivalent to suit local soil and climatic conditions. b. Agricultural Lime - Ground limestone containing not less • than 85% of total carbonates and of size such that 90% will pass a No. 20 sieve and 50% will pass a No. 100 sieve. C. Fertilizer - Formulated according to local soil conditions and practice. Deliver in unbroken containers with name of material, manufacturer, net weight, and analysis of each container. Approved commercial fertilizer may be used. Minimum formulation - 5% nitrogen, 10% phosphorous, 5% potash. d. Water - Potable and free from oils, acids, alkalia, and salt which may inhibit grass growth. e. Topsoil - Natural fertile agricultural soil with an acidity range of ph 5.0 to ph 7.0 containing not less than 6% organic matter capable of sustaining vigorous plant growth, uniform in composition throughout, without admixture of subsoil, free of stones, lumps, plants or their roots, sticks, and other extraneous matter. Screen all topsoil to pass a 1/2" mesh. D. EXECUTION OF WORK • 1. GENERAL REQUIREMENTS a. Do all seeding in the spring or fall except as otherwise authorized in writing by the Owner. b. Immediately before seeding, restore the ground, as SECTION 02210 PROJECT NO. 9150/11901 DATE: September 23, 1992 • PAGE 3 OF 4 necessary to a loose friable condition to a depth of not less than 2" by rototilling, discing, or other approved method. Clear the surface of debris and all stones 1" or more in greatest dimension. 2. SPREADING AND FINE GRADING TOPSOIL (PRIMARY LAWN AREASh a. Subsoil - remove stones, rubbish, debris; rake and loosen subsoil to 3" depth and obtain Owner's approval. b. Topsoil - deposit, rake and compact to finished grades. Minimum depth of topsoil 611. C. Maintain finished grades, correct for any settlement or erosion. 3. SOIL PREPARATION FOR GRASSED AREA (ALL LAWN AREAS) a. The soil preparation specified herein applies to all grassed areas and includes those areas outside the limit of grading that are damaged during construction. is commercial Thoroughly and evenly mix agricultural limestone and commercial fertilizer together as required or apply separately in the same proportion. Apply this mixture or the separate materials to the lawn area by mechanical distributor and thoroughly and evenly incorporate with the topsoil to a depth of 3" by discing, rototilling, or other approved method. Incorporate this mixture with the soil by hand in areas inaccessible to power equipment. Adjacent to existing trees, adjust depth to avoid disturbing the roots. C. After incorporation of limestone and fertilizer in the topsoil, fine grade the seed bed to remove all ridges and depressions and clear the surface of debris and all stones 1" or more in greatest dimension. Seed immediately thereafter, provided the seed bed is in good, friable condition and is not wet. d. Do not pass heavy objects except lawn rollers or mechanical seeders over the prepared areas following fine grading and surface clearing. 4. SEEDING OF GRASSED AREAS Sow grass seed with an approved mechanical seeder at the rate • of six (6) pounds per 1000 sq.ft. on primary lawn areas and four (4) pounds per 1000 sq.ft. on secondary lawn areas. Sow one-half the quantity in one direction, followed immediately by the remainder at right angles to the first operation. Seed only on calm days when wind does not exceed f ive ( 5 ) miles per hour. Cultipacker or approved similar equipment may be used to cover the seed and to firm the seed bed in one operation. SECTION 02210 PROJECT NO. 9150/11901 DATE: September 23, 1992 • PAGE 4 OF 4 In areas inaccessible to cultipacker, rake the seeded ground lightly with bamboo rakes and roll with a water ballast roller. Take extreme care during seeding and raking to insure that no change shall occur in the finished grade and do not rake seed from one spot to another. 5. PROTECTION AND MAINTENANCE OF GRASSED AREAS a. Protect and maintain all seeded areas until acceptance. If work is accepted in several portions at different dates, terminate maintenance for each portion only when it is accepted. b. Maintenance includes all necessary watering, weeding, mowing and rolling, repairing and reseeding areas where erosion or settlement occurs and areas where the catch of grass is unsatisfactory; also, repairs and maintenance of any temporary protection fences, barriers and signs and all other incidental work. Mow all grassed areas at least three (3) times before inspection for acceptance. • The first mowing of lawns, by hand mowers; knives shall be set higher than for established lawns. E. TESTS, GUARANTEES, ACCEPTANCE INSPECTION Owner will inspect work area. Areas will not be accepted unless a good uniform strand of grass is established free of weed patches or thin spots. All other defects noted by Owner shall be corrected prior to acceptance. 0 DIVISION 1 - SECTION 02222 PROJECT NO. GF 9150/SC11901 DATE: September 14, 1992 PAGE: 1 OF 4 SECTION 02222 EXCAVATING AND BACKFILLING FOR UNDERGROUND PIPE A. SCOPE OF WORK 1. SCOPE This work includes all earthwork, both excavating and backfilling, necessary to install under ground piping systems. 2. RELATED DOCUMENTS The General Conditions with Addenda, Supplementary General Conditions, General Specification Requirements and Contract Drawings are part of this Specification. • 3. RELATED SPECIFICATIONS a. Section 15110 - Domestic Water and Drainage Piping b. Section 15500 - Fire Extinguishing Systems. B. CODES AND STANDARDS 1. Factory Mutual Engineering Corporation, "Handbook of Industrial Loss Prevention", Second Edition, Chapter 15, Underground Fire Service Mains. 2. AWWA C-600-64, "Standard for Installation of Cast -Iron Water Mains". 3. AWWA R-612, "Trench Excavation and Backfilling". C. MATERIALS • 1. HANDLING AND STORAGE • DIVISION 1 - SECTION 02222 PROJECT NO. GF 9150/SC11901 DATE: September 14, 1992 PAGE: 2 OF 4 Store Equipment and materials neatly and orderly in areas approved by Owner where they do not interfere with other activity. 2. MATERIALS a. Backfill for trenches shall be free of clay, rock or gravel larger than 2 inches in any dimension, debris, waste, frozen materials, vegetable matter, and other deleterious matter. Excavated or burrow material must have Owner's approval for use as fill material. D. EXECUTION OF WORK 1. All pressure and leak tests on underground piping system will be completed prior to backfilling of trenches. • 2. EARTH WORK a. Locate existing utilities by careful hand excavation. Provide protection from damage during construction operations. Should uncharted or incorrectly charted utilities be encountered during excavation, consult the Owner immediately for direction before proceeding. Cooperate with Owner, and public or- private utility companies to keep existing utilities in operation. Repair damaged utilities to satisfaction of utility Owner. b. Barricade open excavations and post warning lights for protection of people. Operate warning lights from dusk to dawn. C. Provide necessary bracing and shoring to prevent movement or settlement of existing improvements or new constructions adjacent or near trench. d. Place excavated material where it does not interfere with other activity. Slope sides of excavations over 5 feet deep to angle of repose of excavated material; otherwise, shore and brace with proper materials in good serviceable condition. Remove shoring and bracing in stages as • backfilling progresses to prevent caving of banks. e. Excavate trenches in manner to prevent surface water and • DIVISION 1 - SECTION 02222 PROJECT NO. GF 9150/SC11901 DATE: September 14, 1992 PAGE: 3 OF 4 subsurface of ground water from flowing into excavations. f. Dispose of excavated material not suitable for backfill material to satisfaction of Owner. g. Tunnelling, blasting, and puddling is not permissible. h. Excavate to proper widths and depths to provide solid undisturbed beds for pipes. Make trenches wide enough to provide room for installation, assembly, and inspection but not so wide to cause unnecessary excavating and backfilling. Make trenches 24 to 30 inches wider than pipe diameter for pipe up to 24 inches in diameter. Make trenches 30 to 36 inches wider than pipe over 24 inches in diameter. i. Backfilling (1) For backfill of trenches under future pavement and • floor slabs, place Owner approved fill material in horizontal layers not to exceed 6 inches, and compact each layer to 95% of optimum density. (2) For backfill of trenches in other areas, that will not be paved or otherwise covered, place Owner approved fill material in layers not to exceed 12 inches and compact each layer to Owner's approved density. (3) Maintain and check piping alignment and grades throughout backfill. (4) Compact fill material using suitable soil compacting equipment for the materials being compacted and for the work locations. (5) Fill and tamp all voids under pipe to provide full barrel support. j. Restore surface to original condition after backfilling. E. TESTS, ACCEPTANCE, GUARANTEES 0 � 0 1. TESTS Owner may perform compaction concern at Owner's expense to tests on backfilled material. 2. ACCEPTANCE DIVISION 1 - SECTION 02222 PROJECT NO. GF 9150/SC11901 DATE: September 14, 1992 PAGE: 4 OF 4 tests or engage independent perform compaction or density The Owner will inspect all work for final acceptance. The Contractor will repair any defects and repeat any testing and cleaning necessary before final acceptance. 3. GUARANTEES The Contractor will guarantee the installation against defective material and workmanship for 12 months after final acceptance. • SECTION 02668A PROJECT NO. GF 9150/SC 11901 DATE: 09/16/92 • PAGE 1 OF 6 DIVISION 2 - SITEWORK SECTION 02668A FIRE WATER SYSTEM 1. SCOPE A. SCOPE OF WORK a. Furnish and install fire water piping from existing fire mains to termination points 5' outside buildings. The work includes, but is not necessarily limited to, the following: 1) Piping and fittings. 2) Excavating for water piping. 3) Backfilling for water piping. 4) Disposal of surplus excavated materials. 5) Installing fire hydrants and post indicators. 6) Thrust blocks. • 2. RELATED SPECIFICATIONS a. Excavation and Backfilling for Water Piping - Section 02222, Excavating and Backfilling for Underground Pipe. b. Disposal of Surplus Excavated Materials - Section 02222, Excavating and Backfilling for Underground Pipe. • B. CODES AND STANDARDS 1. INSTALLER'S QUALIFICATIONS - Firm with at least 2 years of successful installation experience on projects with fire water work similar to that required for the project. 2. STANDARDS a. NFPA Compliance - Install fire water systems in accordance with NFPA 24 "Standard for the Installation of Private Fire Service Mains and Their Appurtenances". b. Local Fire Department/Marshal Regulations - Comply with governing regulations pertaining to hydrants, including hose unit threading and similar matching of connections. NA11901\SPECS\02888A.SPC • SECTION 02668A PROJECT NO. GF 9150/SC 11901 DATE: 09/16/92 PAGE 2 OF 6 C. FM/UL Compliance - Provide fire hydrants that comply with FM/UL 246 "Hydrants for Fire -Protection Service", and are listed by UL. C. MATERIALS 1. PIPES AND PIPE FITTINGS a. General - Provide piping materials and factory -fabricated piping products of sizes, types, pressure ratings, temperature ratings, and capacities as indicated. Where not indicated, provide proper selection as determined by Installer to comply with installation requirements. Provide materials and products complying with NFPA 24 where applicable. Provide sizes and types matching piping and equipment connections; provide fittings of materials which match pipe materials used in fire water piping systems. Where more than one type of materials or products are indicated, selection is Installer's option. 1) Piping - Provide pipes of one of the following materials, of weight/class indicated. Provide pipe fittings and accessories of same material and weight/class as pipes, with joining method as indicated. b. Ductile -Iron Pipe - AWWA C151, Class 52, with cement -mortar lining complying with AWWA C104; Class 150. 1) Fittings - Ductile -iron complying with AWWA C110, cement lined, with rubber gaskets conforming to AWWA C111. C. Polyvinyl Chloride Pipe - AWWA C900, Class 150; bell and spigot with rubber sealing ring. 1) Fittings - Ductile -iron. complying with AWWA C110, cement lined, with rubber gaskets conforming to AWWA C111. d. Gate Valves - Gate valves shall conform to AWWA C500, FM/UL listed, 175 psi working pressure for 12" and smaller. Provide threaded, flanged, hub, or other end configurations to suit size of valve and piping connection. Provide inside screw type for use with indicator post, iron body, bronze mounted, non -rising stem, solid wedge disc. N:\11801\SPECS\0268BA.SPC • • SECTION 02668A PROJECT NO. GF 9150/SC 11901 DATE: 09/16/92 PAGE 3 OF 6 e. Indicator Posts - Provide indicator posts, FM/UL listed, designed for use with underground gate valves to provide aboveground means for operating valves and indicating position of valves. Provide telescopic barrel type with indicating target, intended for use with gate valves 411 through 1411, with operating wrench. f. Fire Hydrants 1) General - Provide cast-iron body fire hydrants, AWWA C502 compression type, FM/UL approved, opening against pressure and closing with pressure, base valve design, 150 psi working pressure, with 1/411 gage tapping and bronze plug in standpipe. 2) Features - Provide the following features: a) Size: 4-1/211 valve opening b) Direction to Open Hydrant: Left c) Size and Shape of Operating and Cap Nuts: Pentagon 1-1/211 point to flat d) Hose Nozzles: Two, 2-1/211 National Standard Thread, cap and chain e) Pumper Nozzles: One, 4-1/211 National Standard Thread, cap and chain f) Depth of Trench: 4'-011 minimum cover g) Connection to Main: 611 mechanical joint g. Accessories 1) Anchorages - Provide anchorages for tees, wyes, crosses, plugs, caps, bends, valves, and hydrants. After installation, apply full coat of asphalt or other acceptable corrosion -retarding material to surfaces of ferrous anchorages. a) Clamps, Straps, and Washers: Steel, ASTM A506 b) Rods: Steel, ASTM A575 c) Rod Couplings: Malleable -iron, ASTM A197 d) Bolts: Steel, ASTM A307 e) Cast -Iron Washers: Gray -iron, ASTM A126 f) Thrust Blocks: Concrete, 2500 psi h. Identification 1) Underground -Type Plastic Line Marker - Manufacturer's standard permanent, bright -colored, continuous -printed plastic tape, metallic lined for plastic pipe, intended N:\11601\SPECS\02666A.SPC SECTION 02668A PROJECT NO. GF 9150/SC 11901 DATE: 09/16/92 • PAGE 4 OF 6 for direct -burial service; not less than 6" wide x 4 mils thick. Provide blue tape with black printing reading "CAUTION WATER LINE BURIED BELOW". a) Available Manufacturers - Subject to compliance with requirements, manufacturers offering identification markers which may be incorporated in the work include, but are not limited to, the following: (1) Allen Systems, Inc. (2) Seton Name Plate Corp. D. EXECUTION OF WORK 1. INSTALLATION OF PIPE a. Ductile -Iron Pipe - Install in accordance with Ductile Iron Pipe Research Association "Guide for the Installation of Ductile Iron Pipe". b. Polyvinyl Chloride Pipe - Install in accordance with manufacturer's installation instructions. C. Depth of Cover - Provide minimum depth of cover over underground piping in accordance with NFPA 24, Figure A-8-11, "Recommended Depth of Cover Above Top of Underground Yard Mains". d. Polyethylene Wrap - Tightly wrap all ferrous pipe and fittings, in contact with earth, with 8 mil polyethylene sheeting or tube. 2. INSTALLATION OF VALVES a. General - Install valves as indicated. Provide post indicator for control valves. b. Control Valves - Install post indicator valve at each connection into building; locate 40' from building outside wall, or as indicated. C. Shutoff Valves - Install shutoff valve ahead of each hydrant. 3. INSTALLATION OF HYDRANTS a. General - Install fire hydrants in accordance with AWWA is M17, "Installation, Operation, and Maintenance of Fire Hydrants". N A 11801 \S P EC%02868A. S PC SECTION 02668A PROJECT NO. GF 9150/SC 11901 DATE: 09/16/92 • PAGE 5 OF 6 b. Location - Install fire hydrants minimum of 401-011 from building outside wall, or as indicated. 4. INSTALLATION OF IDENTIFICATION a. General - During backfilling of underground fire water piping systems, install continuous underground -type plastic line marker, located directly over buried line at 611 to 811 below finished grade. 5. ADJUSTING AND CLEANING a. Flushing - Flush underground mains and lead-in connections to sprinkler risers before connection is made to sprinklers, standpipes, or other fire protection system piping. 1) Flush at flow rate not less than that indicated in NFPA 24, or at hydraulically calculated water demand rate of the system, whichever is greater. _ E. TEST, GUARANTEES AND ACCEPTANCE • 1. FIELD QUALITY CONTROL • a. Piping Tests - Conduct piping tests before joints are covered, and after thrust blocks have sufficiently hardened. Fill pipeline with water 24 hours prior to testing, and apply test pressure to stabilize system. b. Hydrostatic Tests - Test at not less than 200 psi for 2 hours, or at 50 psi above maximum static pressure if it is greater than 150 psi. 1) Test fails if leakage exceeds 2 quarts per hour per 100 gaskets or joints irrespective of pipe diameter. 2) Increase pressure in 50 psi increments and inspect each joint between increments. Hold at test pressure for 1 hour; decrease to 0 psi. Slowly increase again to test pressure and hold for one more hour. c. Operating Tests - Open and close all valves and hydrants under system water pressure. Check dry barrel hydrants for proper drainage. NA11601\SPECS\02888A.SPC I• 4 SECTION 02668A PROJECT NO. GF 9150/SC 11901 DATE: 09/16/92 PAGE 6 OF 6 2. COMPACTION AND SOIL TEST a. Sverdrup may arrange for and pay for a soil testing laboratory to make soil density and moisture content tests on back -filled and completed areas. b. Field density tests to determine compaction of fill and subgrades may be taken on areas and lifts as deemed necessary by Sverdrup Corporation. C. Cost of removal, recompaction and subsequent density tests of lifts or completed areas which do not meet specification requirements shall be born by the Subcontractor. N:\11901 \SPECS\02%8A.SPC SECTION 02730A PROJECT NO. GF 9150/SC 11901 DATE: 09/16/92 • PAGE 1 OF 6 DIVISION 2 - SITEWORK SECTION 02730A SANITARY SEWERAGE 1. SCOPE A. SCOPE OF WORK a. Furnish and install building sanitary drain piping from sewer pipe to termination points 5' outside building. The work includes, but is not necessarily limited to, the following: 1) Sanitary drainage piping, fittings and accessories. 2) Excavating subsoil for sewer piping. 3) Backfilling subsoil for sewer piping. 4) Disposal of surplus excavated materials. 5) Cleanout sewers. 2. RELATED SPECIFICATIONS is a. Concrete for Structures - Section 03300 "Cast -in -Place Concrete". b. Excavating and Backfilling for Sewer Piping - Section 02222, Excavating and Backfilling for Underground Pipe. C. Disposal of surplus excavated materials - Section 02222, Excavating and Backfilling for Underground Pipe. d. Storm Sewerage System - Section 15413, Storm Sewerage. e. Interior building systems including drain, waste and vent piping - Division 15. B. CODES AND STANDARDS 1. INSTALLER'S QUALIFICATIONS a. Firm with at least 2 years of successful installation experience on projects with sanitary sewer work similar to that required for the project. 2. STANDARDS • a. ASTM A74-82; Cast Iron Soil Pipe and Fittings. N A 11901 \SPECS\02730ASPC SECTION 02730A PROJECT NO. GF 9150/SC 11901 DATE: 09/16/92 • PAGE 2 OF 6 b. ASTM C891-83; Practice for Installation of Underground Precast Concrete Utility Structures. C. ASTM D1557-78; Test Methods for Moisture -Density Relations of Soils and Soil -Aggregate Mixtures Using 10-lb Rammer and 18-in. Drop. d. ASTM D4253-83; Test Methods for Maximum Index Density of Soils Using A Vibratory Table. e. ANSI A21.11 - Rubber Gasket Joints for Cast Iron and Ductile -Iron Pressure Pipe and Fittings. 3. REGULATORY REQUIREMENTS a. Plumbing Code Compliance - Comply with applicable portions of local plumbing code pertaining to selection and installation of sanitary sewerage system's materials and products. b. Environmental Compliance - Comply with applicable portions of local environmental agency regulations pertaining to • sanitary sewerage systems. C. MATERIALS 1. PIPE AND PIPE FITTINGS a. Provide pipes of one of the following materials, of weight/class indicated. Provide pipe fittings and accessories of same material and weight/class as pipes, with joining method as indicated. b. Cast Iron Soil Pipe - ASTM A74; extra heavy weight; bell and spigot end joints, unless otherwise indicated. 1) Cast Iron Pipe Joint Device - ANSI. A21.11, rubber gasket joint device. C. Fittings - Same material as pipe, molded or formed to suit pipe size and end design, in required tees, bends elbows, cleanouts, reducers, traps and other configurations required. d. Cleanouts - Provide as indicated, pipe extension to grade with ferrule and countersunk cleanout plug. Provide round cast-iron access frame over cleanout, with heavy-duty, secured, scoriated cover with lifting device. • NA11901\SPECS\02730A.SPC SECTION 02730A PROJECT NO. GF DATE: 09/16/92 • PAGE 3 OF 6 e. Identification 9150/SC 11901 1) Underground -Type Plastic Line Markers - Manufacturer's standard permanent, bright -colored, continuous -printed plastic tape, metallic lined for plastic pipe, intended for direct -burial service; not less than 6" wide x 4 mils thick. Provide green tape with black printing reading "CAUTION SEWER LINE BURIED BELOW". a) Available Manufacturers - Subject to compliance with requirements, manufacturers offering plastic line markers which may be incorporated in the work include, but are not limited to, the following: (1) Allen Systems, Inc. (2) Seton Name Plate Corp. 1. INSTALLATION D. EXECUTION OF WORK a. General - Install piping in accordance with governing • authorities having jurisdiction, except where more stringent requirements are indicated, or specified, as follows: 1) Cast -Iron Soil Pipe - Install in accordance with applicable provisions of CISPI "Cast Iron Soil Pipe & Fittings Handbook". b. Verify that trench cut is ready to receive work, and excavations, dimensions and elevations are as indicated on Drawings. C. Inspect piping before installation to detect apparent defects. Mark defective materials with white paint and promptly remove from site. d. Prior to installation, clean interior of all pipelines to remove dirt, chips, oil, rust and other foreign matter. e. Lay piping beginning at low point of system, true to grades and alignment indicated, with unbroken continuity of invert. 1) Place bell ends or groove ends of piping facing upstream. 2) Install gaskets in accordance with manufacturer's • recommendations for use of lubricants, cements, and other special installation requirements. N:\11901\SPECS\02730A.SPC � 0 .7 • SECTION 02730A PROJECT NO. GF 9150/SC 11901 DATE: 09/16/92 PAGE 4 OF 6 f. Place pipe on minimum 4 inch deep bed of bedding material specified. g. Lay pipe to slope gradients noted on drawings. h. Piping not installed at invert elevations indicated on the Drawings, shall be removed and relaid at Contractor's expense. i. Joint Adaptors - Make joints between different types of pipe with standard manufactured adapters and fittings intended for that purpose. j. Interior Inspection - Inspect piping to determine whether line displacement or other damage has occurred. 1) Make inspections after lines between manholes, or manhole locations, have been installed and approximately 2' of backfill is in place, and again at completion of project. 2) If inspection indicates poor alignment, debris, displaced pipe, infiltration or other defects, correct such defects, and reinspect. 2. CLEANING PIPING a. Clear interior of piping of dirt and other superfluous material as work progresses. Maintain swab or drag in line and pull past each joint as it is completed. b. In large, accessible piping, brushes and brooms may be used for cleaning. C. Place plugs in ends of uncompleted piping at end of day or whenever work stops. d. Flush lines between manholes if required to remove collected debris. 3. INSTALLATION OF IDENTIFICATION a. General - During backfilling of sanitary sewerage systems, install continuous underground -type plastic line marker, located directly over buried line at 611 to 811 below finished grade. N:\11901 \SPECS\02730A. SPC LJ 0 • SECTION 02730A PROJECT NO. GF DATE: 09/16/92 PAGE 5 OF 6 9150/SC 11901 E. TESTS, GUARANTEES AND ACCEPTANCE 1. FIELD QUALITY CONTROL a. All work shall be tested as required by ordinance and as specified herein. Tests shall be witnessed by Sverdrup Corporation or other authorized representative of Kraft and, where applicable, by State and municipal inspectors. Test results shall be attested by witnesses. b. Subcontractor shall be responsible for giving Sverdrup Corporation adequate notice in advance of making tests in order that the tests may be witnessed. All final tests shall be made in the presence of Sverdrup Corporation and be subject to their approval. Remedy defects disclosed by tests, immediately, to assure system is in proper and satisfactory operating condition. C. During test periods, do not transfer test pressure to any tank, shell or other equipment that may be connected to the line under test. d. All piping and connections of this project shall be tested prior to placing of backfill or concealment. Leaks shall be made tight by rebuilding the piping system. Each test shall be continued or repeated until the lines under test are proved tight, to the satisfaction of the appropriate parties. e. Sewerage systems shall be tested prior to connection of any fixture. The system shall be tested in accordance with local authorities having jurisdiction. f. Where local code, weather or other conditions prohibit the use of water for testing, air or inert gas may be used, at the same internal pressures that would be obtained from a 101 head of water. 2. COMPACTION AND SOIL TESTS a. Sverdrup may arrange for and pay for a soil testing laboratory to make soil density and moisture content tests on backfilled and completed areas. b. Field density tests to determine subgrades may be taken on areas necessary by Sverdrup Corporation. compaction of fill and and lifts as deemed NA11901\SPECS\02730A.SPC SECTION 02730A PROJECT NO. GF 9150/SC 11901 DATE: 09/16/92 • PAGE 6 OF 6 C. Cost of removal, recompaction and subsequent density tests of lifts or completed areas which do not meet specification requirements shall be born by the Subcontractor. • • NA11901\SPECS\02730A.SPC SECTION 03301 PROJECT NO.GF 9150/SC11901 DATE:September 24, 1992 • PAGE 1 OF 22 DIVISION 3 - CONCRETE SECTION 03301 CONCRETE WORK A. SCOPE OF WORK 1. RELATED DOCUMENTS The General Conditions with Addenda, Supplementary General Conditions, General Specification Requirements and Contract Drawings are a part of this Section. 2. RELATED WORK SPECIFIED ELSEWHERE a. Precast Concrete Work in Section b. Furnishing of Anchor Bolts (Section ) and accessories of other trades. B. CODES AND STANDARDS 1. Design, mix, place, control and test reinforced concrete construction in accordance with latest ACI Standards 301, 302, 318. All provisions therein, including ASTM and AWS standards and recommendations listed in Section 3.8 of ACI Standard 318, shall apply unless stricter provisions are given herein. 2. ACI 301 "Specifications for Structural Concrete for Buildings." 3. ACI 302 "Recommended Practice for Concrete Floor and Slab Construction." 4. ACI 306 "Recommended Practice for Cold Weather Concreting." 5. ACI 315 "Manual of Standard Practice for Detailing Reinforced Concrete Structures." 6. ACI 318 "Building Code Requirements for Reinforced Concrete." • 7. ACI 347 "Recommended Practice for Concrete Formwork." 8. ACI 605 "Recommended Practice for Hot Weather Concreting." 9. ACI 605 "Recommended Practice for Selecting Proportions for Concrete." SECTION 03301 PROJECT NO.GF9150/SC11901 DATE:September 24, 1992 • PAGE 2 OF 22 10. ACI 614 "Recommended Practice for Measuring, Mixing and Placint Concrete." 11. Observe all Federal and State Occupational Safety and Health requirements, all applicable provisions of the local, state, and Federal codes and laws governing the work. C. MATERIALS 1. HANDLING AND STORAGE Store cement on platforms off ground with adequate protection against the elements. Handle and store aggregates separately in a manner to prevent intrusion of foreign material. Protect all reinforcement until used. Use no frozen materials or any hardened cement. Remove all spoiled or contaminated materials from the site immediately. 2. MATERIALS a. Cement: (1) Portland Cement: ASTM C 150, Type I or Type II. Use Type I unless otherwise noted. (2) Air -entraining Portland Cement: ASTM C 175, Type LA. (3) Do not use Type III cement or admixtures for high early strength concrete unless approved by the Owner in writing. b. Aggregate: (1) Fine Aggregate: clean sand, ASTM C 33. Free from loam, clay, lumps or other deleterious substances. (2) Coarse Aggregate: durable crushed stone or washed gravel, ASTM C 33. Use aggregate not larger than 1/5 of narrowest dimension between forms and not larger than 3/4 of minimum clear spacing between reinforcing bars. For concrete having an exterior surface exposed, grade from 1?" to No. 4 per Table II of ASTM C 33. (3) Abrasive Aggregate: ALUNDUM type c.f. fine by is Norton Co., for non-skid floors. (4) Provide aggregates from a single source for all exposed aggregate finish. C. Water: potable, clean, fresh, free from oil, acid, � 0 0 SECTION 03301 PROJECT NO.GF9150/SC11901 DATE:September 24, 1992 PAGE 3 OF 22 organic matter or other injurious substances. Applies to water used for washing aggregates, mixing and curing. d. Metal Reinforcement: (1) Reinforcing bars: ASTM A 615 Grade 40 deformed, intermediate grade billet steel unless ASTM A 615 Grade 60 is specified on drawings. (2) Welded wire fabric: ASTM A 185. (3) Reinforcement shall be clean, free from loose rust, scale or other bond reducing coatings. e. Metal Accessories; spacers, chairs, ties and other devices necessary for properly placing, spacing, supporting and fastening reinforcement in place, as per CRSI "Manual of Standard Practice for Reinforced Concrete Construction." For metal accessories exposed in finished concrete surfaces, use plastic coated type by Superior Concrete Accessories, Inc., or a stainless steel type. f. Admixtures: (1) Do not use admixtures which have not been incorporated and tested in the accepted design mixes. (2) Air Entraining Agent: ASTM C 260, MB-VR, by The Master Builders Co. Use with Type I Portland Cement where air entrained concrete is called for and Type IA air -entraining cement is not available. (3) Water reducing Agent: ASTM C 494, Pozzolith by The Master Builders Co. (4) Calcium Chloride: Do not use in concrete unless approved in writing by Owner. g. Shrinkage Resistant Grout: Embeco pre -mixed grout by The Master Builders Co. h. Concrete Curing Materials: (1) Absorptive cover: Burlap cloth weighing about 9 oz. per sq.yd. complying with AASHO M 182, class 3 or provide cotton mats complying with ASTM C 440. • (2) Moisture - retaining cover: Water proof paper ASTM C 171 or polyethylene sheeting AASHO M 171, min. .004 inches thickness. h. (3) Membrane - forming curing compound: Liquid type complying with ASTM C 309 and approved by Owner. Approved: Masterseal by The Master Buildings Co. SECTION 03301 PROJECT NO. GF 9150/SC11901 DATE:September 24, 1992 • PAGE 4 OF 22 applied at the rate of 450 square feet per gallon. i. Waterstops: Polyvinylchloride (PVC) plastic water stop - 6" wide and a minimum of 3/32" thick, with ribbed construction. Approved: Servicised Durajoint, No. 4A, by Grace Construction Materials Co. or as noted on drawings. j. Floor Hardener: "Lapidolith" manufactured by Sonneborn Building Products, Inc. or approved equal. k. Joint Sealing Compound (for floors on grade): 1/4" deep PRC Rub- bercalk 220 sealant unless otherwise noted on drawings. 1. Premoulded Expansion Joint Filler: (for floors on grade) Dow Corp. Styrofoam, or rigid closed cell urethane board stock, 1/2" minimum thickness and extend full depth of joint unless otherwise noted on drawings. M. Epoxy Bonding Agent: "SIKADUR HI -MOD" manufactured by Sika Chemical. n. Bonding Admixture: "SIKA LATEX" manufactured by Sika Chemical. 3. MATERIALS FOR FORMS a. Provide smooth finish, moisture resistant, plastic coated plywood forms, or metal forms of a type that will produce smooth surfaces equal to that of the plywood, for all interior and exterior vertical and overhead concrete surfaces that will be exposed as finished work. All plywood shall comply with U.S. Product Standard PS-1 "B-B High Density Overlaid Concrete Form" Class I. b. Provide adjustable form ties, free of devices which will leave a hole or depression larger than 7/8" in diameter back of exposed surface of concrete and such that when forms are removed, no metal shall be within 12" of the finished surface. Do not use wire ties. C. Form oil shall be non -staining and approved by the Owner. D. EXECUTION OF WORK • 1. GENERAL REQUIREMENTS a. Coordinate all work so that no interference with other trades results, and that all inserts furnished under other Divisions of the Specifications are placed prior to placing concrete. SECTION 03301 PROJECT NO.GF9150/SC11901 DATE:September 24, 1992 • PAGE 5 OF 22 b. Use all proprietary products in strict conformance with manufacturer's standard printed instructions. C. Grout under all base plates with shrinkage -resistant grout. Clean concrete, masonry and steel bearing surfaces for proper bonding of grout. 2. FORMS a. Construct forms plumb and straight and sufficiently tight to prevent leakage. Brace securely and shore forms to prevent displacement and deflection and to safely support construction loads so that finished concrete members shall be true and conform to desired lines, planes and elevations. Comply with tolerances in ACI 347. b. Provide for a 1" chamfer or bevel at all external corners of forms for exposed concrete beams, girders, columns and pilasters except as noted on drawings. C. Coat bolts and rods used for temporary internal ties with grease. Arrange so that when forms are removed, no metal is shall be within 12" of the finished surface. d. Where soil conditions permit excavation to accurate sizes without bracing, side forms for footings may be omitted (with approval of the Owner). Line the sides of the excavation with waterproof paper, or 0.006" thick polyethylene film. Excessive over -pour will not be permitted. e. Treat all metal and plywood forms (except plastic coated) with an approved form oil. Surplus oil on form surfaces and any oil on reinforcement shall be removed. Wood boards forms (for unexposed surfaces only) shall be soaked with clean water prior to placing concrete. Do not oil any forms where a plaster or stucco finish is to be subsequently applied. f. Place reinforcement and inserts in formwork as outlined in Sections 3 and 4. g. Remove forms only at a time and manner to insure complete safety of the structure. Remove forms as per ACI 318, Section 702, unless otherwise specified on drawings. Submit schedule to Owner for prior approval. h. Do not spall or damage concrete surfaces during removal of forms. i. Remove all forms except those in entirely inaccessible spaces which may remain with approval of Owner. 3. PLACING REINFORCEMENT SECTION 03301 PROJECT NO. GF 9150/SC11901 DATE:September 24, 1992 • PAGE 6 OF 22 a. Place reinforcement accurately; securely fasten and support to prevent displacement before or during placing of concrete. b. Clean, bend, space, place and protect reinforcement as per ACI 318 and ACI 315. Provide standard splices by lapping ends, placing bars in contact, and tightly wire tieing. For minimum lap of spliced bars, see ACI 318, Section 7.6. C. Welded Wire Fabric edge and end laps shall not be less than the spacing of the cross wires plus 211, and not less than 6". d. Splicing of reinforcement at points of maximum tension is prohibited. 4. INSERTS AND FASTENING DEVICES IN OTHER DIVISIONS Set and build into the work inserts, hangers, metal ties, anchors, pipe sleeves, flashing reglets, bolts, angle guards, stair nosing, dowels, thimbles, slots, nailing strips, • blocking, grounds, and other fastening devices required for attachment of work in other Divisions. Use setting drawings, diagrams, instructions and directions provided by suppliers of the items to be attached to. 5. STRENGTH, PROPORTIONING AND DESIGN OF MIXES a. Refer to structural drawings for strength of concrete which is based on minimum compression strength at twenty-eight (28) days. b. Prepare design mixes for each type of concrete shown and specified. Use an independent testing facility approved by the Owner for preparing and reporting proposed mix designs. The testing facility shall not be the same as used for quality control testing. C. Proportion design mixes by weight for each class of concrete required, complying with ACI 613 and report the following data: (1) Complete identification of aggregate source of supply. (2) Tests of aggregates for compliance with specified requirements. (3) Scale weight of each aggregate. • (4) Absorbed water in each aggregate. (5) Brand, type and composition of cement. (6) Brand, type and amount of each admixture. (7) Amounts of water used in trial mixes. (8) Proportions of each material per cu. yd. (9) Gross weight and yield per cu. yd. of trial mixtures. SECTION 03301 PROJECT NO. GF 9150/SC11901 DATE:September 24, 1992 • PAGE 7 OF 22 (10) Measured slump. (11) Measured air content. (12) Compressive strength developed at 7 days and 28 days, from not less than 3 test cylinders cast for each 7 and 28 day test, and for each design mix. d. Submit written reports to the Owner of each design mix for each type and class of concrete, at least 15 calendar days prior to the start of the specified work. Include in each report the project identification name and number, date of report, name of contractor, name of concrete testing service, concrete class, source of con- crete aggregates, manufacturer and brand name of manufactured materials, the precise proportions of the concrete mix, the properties specified herein for the type and class of concrete, and the test results for each property specified for the design mix. e. Design the concrete mixes so that the compressive strength of laboratory -cured cylinders, for each required strength, will be at least 15% greater than the minimum specified compressive strength; and so that not more than 1 test, of any 10 consecutive tests for strength, will have a value less than 90% of the required strength. f. The criteria specified herein are maximums or minimums, and shall not be construed to pre -determine fixed quantities of materials in the mix design, or to preclude change of an accepted mix design at any time. Mix design adjustments may be required by the Contractor when characteristics of materials, job conditions, weather, test results, or other circumstances warrant; at no additional cost to the Owner and as accepted by the Owner. Laboratory test data for revised mix designs and strength results must be submitted to and approved by the Owner before using in the work. g. For concrete exposed to the weather, do not use more than 6 gallons of water per bag of cement, including the free moisture in the aggregate. For any other concrete, unless hereafter otherwise specified, this maximum water cement ratio shall be 62 gallons of water per bag of cement. h. Unless hereafter otherwise specified, concrete shall contain sufficient cement per cubic yard of concrete to attain the design strength per 5e. above. • 6. CONCRETE MIXING a. General: Concrete may be mixed at batch plants or it may be transit -mixed as specified herein. Batch plants must comply with the requirements of ACI 614, with sufficient SECTION 03301 PROJECT NO. GF 9150/SC11901 DATE:September 24, 1992 PAGE 8 OF 22 capacity to produce concrete of the qualities specified in quantities required to meet the construction schedule. All plant facilities are subject to the acceptance of the Owner. b. Job Site Mixing: (1) Mix all materials for concrete in an acceptable drum type batch machine mixer. For mixers of one cu. yd., or smaller capacity, continue mixing at least 12 minutes, but not more than 5 minutesafter all ingredients are in the mixer, before any part of the batch is released. For mixers of capacity larger than one cu.yd., increase the minimum 12 minutes of mixing time by 15 seconds for each additional cu.yd., or fraction thereof. Do not exceed the catalog rating or nameplate capacity for the total volume of materials used per batch. Equip the mixer with automatic controls, or semi -automatic controls if acceptable, for proportioning materials and the proper measured quantities. Do not exceed 45 minutes total elapsed • time between intermingling of damp aggregates and cement to the discharge of the completed mix and do not add water to the mix after initial mixing is completed and slump test taken. (2) Provide a batch ticket for each batch discharged and used in the work, indicating the project identification name and number, date, mix type, mix time, quantity and amount of water introduced, and slump. C. Ready -mix Concrete: Comply with the requirements of ASTM C 94, and as herein specified, provided the quantity and rate of delivery will permit unrestricted progress of the work in accordance with the placement schedule. Do not add water or start mixing until the truck arrives at the job site. During hot weather, or under conditions contributing to rapid setting of concrete, a shorter mixing time than specified in ASTM C 94 may be required. Any change in mixing procedures, must be approved by the Owner before implementation. 7. CONCRETE PLACEMENT • a. General: (1) Place concrete in compliance with the practices and recommendations of ACI 614, and as herein specified. (2) Do not place concrete until foundations, forms, SECTION 03301 PROJECT NO. GF9150/SC11901 DATE:September 24, 1992 • PAGE 9 OF 22 reinforcing steel, pipes, sleeves, inserts, etc. have been inspected and approved by Owner. (3) Compact concrete with approved vibrators and spade to remove all air and voids. Do not use vibrators to transport concrete inside of forms. (4) Free fall of concrete during placing shall not exceed 410". b. Concrete, when deposited, shall have a temperature not below 50OF and not above 85°F. In freezing weather suitable means shall be provided for maintaining the concrete at a temperature not lower than 70OF for 3 days, or 50OF for 5 days after placing. Cooling of the concrete to outside temperature shall not be at a rate faster than 10 each hour for the first day and 20 each hour thereafter until the outside temperature is reached. The methods of heating the materials and protecting the concrete shall be approved by the Owner. The maximum temperature of concrete produced with heated aggregates, heated water, or both, shall not exceed 90OF at any time • during its production or transportation. C. Follow methods and recommended practice as described in ACI Standard 306 for cold weather concreting and ACI Standard 605 for hot weather concreting. d. Do not mix salt, chemicals or other foreign materials with the concrete for the purpose of preventing freezing. e. Admixtures intended to accelerate the hardening of the concrete or to produce higher than normal strength at early periods will not be permitted unless prior written approval is obtained from the Owner. f. Records shall be kept by the Contractor to show the date of placements, the mix used and the air temperature at time of concreting for the various portions of the work. These records shall be available to Owner when requested. g. Prepare for bonding of fresh concrete to new concrete that has set but not fully cured by application of neat cement grout or a commercial bonding agent to the roughened, cleaned and dampened (not saturated) surface of the set concrete immediately before placing fresh concrete. 0 8. CONCRETE CURING AND PROTECTION a. General: (1) Protect freshly placed concrete from premature drying and excessive cold or hot temperature, and SECTION 03301 PROJECT NO.GF9150/SC11901 DATE:September 24, 1992 • PAGE 10 OF 22 maintain without drying at a relatively constant temperature for the period of time necessary for hydration of the cement and proper hardening of the concrete. (2) Start initial curing as soon as free water has disappeared from the concrete surface after placing and finishing. Weather permitting, keep continuously moist for not less than 72 hours. (3) Begin final curing procedures immediately following initial curing and before the concrete has dried. Continue final curing for at least 168 cumulative hours (not necessarily consecutive) during which the concrete has been exposed to air temperatures above 50°F. Avoid rapid drying at the end of the final curing period. b. Temperature of Concrete During Curing: (1) When the atmospheric temperature is 40OF and below, maintain the concrete temperature at not less than • 550F continuously throughout the curing period. When necessary, make arrangements before concrete placing for heating, covering, insulation or housing as required to maintain the specified temperature and moisture conditions continuously for the concrete curing period. Provide cold weather protection complying with the requirements of ACI 306. (2) When the atmospheric temperature is 80OF and above, or during other climatic conditions which will cause too rapid drying of the concrete, make arrangements before the start of concrete placing for the installation of wind breaks or shading, and for fog spraying, wet sprinkling, or moisture -retaining covering. Protect the concrete continuously for the concrete curing period. Provide hot weather protections complying with the requirements of ACI 605. (3) Maintain concrete temperature as uniformly as possible, and protect from rapid atmospheric temperature changes. Avoid temperature changes in concrete which exceed 50F in any one hour and 50OF in any 24-hour period. • C. Curing Methods: (1) Perform curing of concrete by: moist curing, moisture -retaining cover curing, membrane curing, and by combinations thereof, as herein specified. (2) Provide moisture curing by any of the following SECTION 03301 PROJECT NO.GF9150/SC11901 DATE:September 24, 1992 • PAGE 11 OF 22 methods: (a) Keeping the surface of the concrete continuously wet by covering with water. (b) Continuous water -fog spray. (c) Covering the Concrete surface with the specified absorptive cover, thoroughly saturating the cover with water, and keeping the absorptive cover continuously wet. Place absorptivecover so as to provide coverage of the concrete surfaces and edges, with a 4" lap over adjacent absorptive covers. (3) Provide moisture -cover curing as follows: Cover the concrete surfaces with the specified moisture- retaining cover for curing concrete, placed in the widest practicable width with sides and ends lapped at least 3" and sealed by water -proof tape or adhesive. Immediately repair any holes or tears during the curing period using cover material and waterproof tape. • (4) Provide membrane curing as follows: (a) Apply the specified membrane -forming curing compound to damp concrete surfaces as soon as the water film has disappeared. Apply uniformly in a 2-coat continuous operations by power spray equipment in accordance with the manufacturer's directions. Recoat areas which are subjected to heavy rainfall within 3 hours after initial application. Maintain the continuity of the coating and repair damage to the coat during the entire curing period. (b) Do not use membrane curing compounds on surfaces which are to be covered with a coating material applied directly to the concrete or with a covering material bonded to the concrete, such as other concrete, liquid floor hardener, waterproofing, dampproofing, membrane roofing, flooring, painting, and other coatings and finish materials unless otherwise acceptable to the Owner. d. Protection from Mechanical Injury: • During the curing period, protect concrete from damaging mechanical disturbances including load stresses, heavy shock, excessive vibration, and from damage caused by rain or flowing water. Protect all finished concrete surfaces from damage by subsequent construction operations. SECTION 03301 PROJECT NO.GF 9150/SC11901 DATE:September 24, 1992 • PAGE 12 OF 22 9. JOINTS a. Construction Joints: (1) Locate and install, where not shown on drawings so as not to impair the strength and appearance of the structure. (2) Submit joint schedule to Owner for approval. (3) Run reinforcement continuous through joints. (4) Make joints in grade beams and walls not more than 60' in any horizontal direction. (5) Provide key ways at least 12" deep in all construction joints in walls and slabs. (6) No horizontal joints are permitted except at top of footings, top of slabs on ground and at the underside of the deepest beam or girder framing into a column or pier. • b. Isolation and Control Joints: (1) Provide in walls and floor slabs as indicated on drawings. Use joint filler and sealer material as specified. (2) Sawed control joints shall be cut the day after the slab Is finished in hot weather or within 2 or 3 days afterwards in cold weather. C. Waterstops: Provide waterstops in construction joints as shown on the drawings. Install waterstops to form a continuous diaphragm in each joint. Make provisions to support and protect waterstops during the progress of the work. Fabricate field joints in waterstops in accordance with manufacturer's printed instructions. Protect water -stop material from damage where it protrudes from any joint. 10. FLOOR SLABS ON GRADE a. Subgrade: To be true to proper elevation within 1/211. Wet down sub -grade 12 to 24 hours before slab on ground is placed. • b. Concrete Composition: (1) Materials, etc. as given in previous sections unless herein modified. (2) Min. compressive strength - 3000 psi. • • SECTION 03301 PROJECT NO. GF 9150/SC11901 DATE:September 24, 1992 PAGE 13 OF 22 (3) Max. water content - 52 gallons of water per bag of cement. (4) Min. cement content - 52 bags per cubic yard of concrete. (5) Max. slump - 32" at placement. (6) Do not use retarders or other admixtures (except water reducing agents) without prior written approval of Owner. (7) Grading of Aggregates: Fine Coarse A1t.A Alt.B Pass. 3/8" Sieve 100% Pass. 2" Sieve 100% Pass. No. 4 Sieve 95-100% Pass. 12" Sieve 95-100% Pass. No. 8 Sieve 80- 95% Pass. 1" Sieve - Pass. No. 16 Sieve 50- 85% Pass. 3/4" Sieve 35-70% Pass. No. 30 Sieve 25- 60% Pass. 3/8" Sieve 10-30% Pass. No. 50 Sieve 15- 30% Pass. No. 4 Sieve 0- 5% Pass. No. 100 Sieve 2- 10% Pass. No. 8 Sieve - 100% 90-100% 20- 55% 0- 10% 0- 5% (8) Air -Entrainment: (for exterior slabs only) Air content 5% ± 1 % or 6 % ± 1 % for 12" and 3 / 4 " max. size aggregates respectively. C. Joints: Provide joints as called for on drawings and/or Section 9. Keep bulkheads in place until concrete is hard. 11. FLOOR SLAB FINISHES (As called for on drawings or in Schedules) a. Steel Trowel Finish (1) Distribute concrete by shovels and consolidate by vibration or other suitable means which will prevent segregation. Bring concrete to correct level with a straight edge and strike off. Smooth the surface with bull floats or darbies before any free water has bled to the surface. (2) Power float when the water sheen has disappeared and/or mix has stiffened sufficiently that the • weight of a man standing on it leaves only a slight imprint on the surface. (3) Begin machine troweling as soon as little or no cement paste clings to the blades or when the moisture film brought up by power floating has evaporated. Machine troweling shall be continued SECTION 03301 PROJECT NO. GF 9150/SC11901 DATE:September 24, 1992 • PAGE 14 OF 22 (minimum of two trowelings) until the surface is dense, smooth and free of all minor blemishes. (4) Hand trowel with downward pressure to remove the minor imperfections left by troweling machines and to bring the surface to a dense, smooth polished finish. Final hand troweling shall be continued until a ringing sound is heard as the trowel passes over the surface. There shall be a minimum of three hand trowelings - but limit trowelings so that fine particles and water are not forced to top of surface. (5) Sprinkling of dry cement or a mixture of dry cement and sand on the surface of the. fresh concrete to absorb water or to stiffen the mix shall not be permitted. (6) Protect and cure as per Section 8 except that water curing should continue for a minimum of 10 days and at least 14 days in cold weather below 70°F. (7) Keep a temperature of not less than 50OF for the • entire curing period. (8) Curing should be started as soon after finishing as possible but not later than the following morning. (9) After curing has been completed, the floor shall be exposed to air for at least 48 hours prior to allowing any traffic on the floor. Only light traffic shall be allowed on the floor for the next 8 days. (10) Hardener: For interior floors only, apply an Owner approved chemical floor hardener at least 10 days after final troweling, strictly according to manufacturer's standard instructions. b. Heavy -Duty Monolithic Floor Finish - (Mineral Aggregate Hardener) (1) As far as practicable install after heavy construction is complete and the building is enclosed. ( 2 ) Prepare slab up to finishing operation and finish the same as given in ll.a. (1) above except as • hereinafter specified. (3) Mineral Aggregate Hardener material: (a) Shall be packaged, factory graded, crushed, natural fine to medium grained igneous traprock, such as diabase, basalt or black SECTION 03301 PROJECT NO. GF 9150/SC11901 DATE:September 24, 1992 • PAGE 15 OF 22 granite; well -graded in size from particles retained on a No. 4 sieve to particles passing a 3/8" sieve. (b) Specific gravity shall be not less than 2.6 and shall have a maximum abrasion loss of 20% after 500 revolutions, C grading on Los Angeles Rattler Test (ASTM C 131). (c) The stone shall be angular, free from flat or elongated pieces. (4) Mixing and placement: (a) Thoroughly wet aggregate and then thoroughly mix with one volume of Type II Portland Cement to 2 to 22 volumes of stone until the stone is completely covered with cement paste. (b) Spread the mixture on the screeded slab surface at the rate of 12 to 2 lb. (of stone itself) per square foot of surface. First spread uniformly about 2/3 of the required material. After this material is adequately embedded or blended into the surface by power floating, the remaining 1/3 of the material shall be applied at right angles and embedded. (c) Power float, machine and hand trowel and cure as per Section ll.a. above. (5) A Kalman Monorock Monolithic floor slab furnished and installed by the Kalman Floor Company is an acceptable substitute. C. Heavy Duty Deferred Topping Finish (1) As far as practicable install after heavy construction is complete and the building is enclosed. (2) Base slab: (a) Strike -off surface to a level not more than 1" or less than 3/4" below required finish elevation. In no case shall the base slab be reduced in thickness below that specified on the plans or in the specifications. • (b) Wire broom surface when initially set. Make a second brooming (and third if necessary) until the laitance clinging.to the coarse aggregate will brush off and show clean stone. The partially exposed aggregate must not be loose. SECTION 03301 PROJECT NO. GF 9150/SC11901 DATE:September 24, 1992 • PAGE 16 OF 22 (c) The base slab shall be free of mortar, concrete paint, oil, grease, mud, clay or other foreign material. (d) Saturate for 24 hours before topping is to be placed. (e) Set screeds in place accurately in pads of concrete. (f) Immediately before placing topping (not over 15 minutes) remove excess free water and apply a scrubin coat of cement grout of creamy consistency worked into the slab with wire brooms. (3) Deferred Topping Material: (a) Coarse Aggregate: Fine to medium grained igneous traprock such as diabase, basalt or black granite, well graded in size from particles retained on a No. 4 sieve to particles passing a 2" sieve. Specific gravity shall not be less than 2/6 and shall have maximum abrasion loss of 20% after 500 revolutions per ASTM C 131. (b) Fine Aggregate: Well -graded, clean sharp sand passing a No. 4 sieve with not greater than 20% passing a No. 50 sieve and not greater than 5% passing a No. 100 sieve. Maximum absorption of sand shall be 1%.' (c) Portland Cement: ASTM C 150 Type II. (4) Topping Mix: (a) Water content: Not more than 32 gallons water per sack of cement, including the moisture in the aggregates. (b) Slump - zero inches. (c) Mix in proportion of about 1 part cement, 1 part fine aggregate and 2 parts of coarse aggregate by volume. This nominal mix may be slightly varied but in no case shall the volume of coarse material be less than 12 • times the volume of fine. (d) Mix ingredients for at least 3 minutes, counting from the time all the solid materials are in the mixing drum. (5) Placing Topping: SECTION 03301 PROJECT NO.GF9150/SC11901 DATE:September 24, 1992 • PAGE 17 OF 22 (a) At the time of placing the difference in temperature between the topping mixture and the base slab shall not exceed 10°F. (b) Spread as the mixture is discharged from buggies - do not dump in one pile. (c) At corners and joints, puddle the mixture to release entrapped air. (6) Compacting and Finishing: (a) After striking off the topping to the established grade, consolidate by rolling and tamping. (b) Power float, machine and hand trowel, and cure as per Section ll.a. above. (7) A Kalman Absorption Process Floor Topping furnished and installed by Kalman Company is an acceptable substitute. • (8) Compressive strength of topping after 28 days shall have a minimum average of 10,000 psi when tested on 2" diameter cores. The amount of test cores taken and location shall be determined by the resident engineer. If tests indicate the floor does not meet with the specification requirements, the contractor will not be compensated for taking of cores and filling of holes, and will be required to remove and replace the topping where deficient, at his expense. (9) The General Contractor shall guarantee the topping shall adhere to the slab, remain hard and sound, and be free from disintegration for a period of three (3) years after completion of work. Upon notice, the contractor shall make promptly, at his expense, all repairs and/or replacements necessary due to failure of the finish during the period. 12. OTHER FLATWORK FINISHES a. Nonslip Aggregate Finish: Apply on all ramps, concrete stair treads and other areas as indicated on drawings. Use fine ALUNDUM aggregate. Prepare aggregate by soaking in clear water and drain off any surplus. Finish surface as per 11.a. (1) above. Sprinkle on non -slip aggregate heavily' and uniformly at the rate of 25 lbs. per 100 sq.ft. and lightly trowel -tamp into the surface. b. Scratch Finish: Apply to slab surfaces to receive concrete floor fill or mortar setting beds for tile or brick and other bonded applied epoxy, polyester, or SECTION 03301 PROJECT NO. GF 9150/SC11901 DATE:September 24, 1992 • PAGE 18 OF 22 cementitious finish flooring material. After leveling the slab to a tolerance not exceeding 1/4" in 2 feet, roughen the surface before the final set with stiff brushes, brooms or rakes. C. Float Finish: Apply to slab surfaces to receive trowel finish or to be covered with waterproofing or roofing. After leveling the slab to a tolerance not exceeding 1/4" in 10 feet, refloat the surface with power driven floats to a uniform, smooth granular texture. d. Smooth Trowel Finish: Apply to slab surfaces to be exposed to view, unless other finish is shown, and to slab surfaces that are to be covered with resilient flooring, paint, or other thin film finish coating system. After floating, apply a power -driven trowel followed by two hand troweling operations to produce a surface plane tolerance not exceeding 1/8" in 10 feet. Fill and/or grind -smooth surface defects which would "telegraph" through the applied floor covering system. 13. CONCRETE WALKS AND CURBS • a. Place concrete walks of one -course construction, thickness specified on drawings or a minimum of 4" thick and made of 3,000 psi concrete. b. Installation same as for Floor Slabs On Grade (Section 10). Finish with a transverse.brooming after floating. C. Provide 1/2" expansion joints with asphalt impregnated premoulded filler not more than 30' apart and also at junctions with curbs, building, and other fixed structures. Tool control joints about 610" apart. d. Make steps in connection with walks of same finish as walks. Round all edges including those at expansion and control joints. 14. CONCRETE FOR PAVEMENTS a. General: (1) Materials, placement, etc. as given in previous Sections unless herein modified. (2) Concrete for pavement shall attain a minimum 28 day compressive strength of 3,750 psi. • (3) Use air entrained concrete with the air content 6% minimum (±1%) of the volume of the concrete. (4) Add a densifier (Pozzolith) to the concrete at the rate of 1/4 pound per sack of cement at the mixer. SECTION 03301 PROJECT NO.GF 9150/SC11901 DATE:September 24, 1992 • PAGE 19 OF 22 (5) Use the minimum amount of water necessary for proper placing. Total water including the moisture in the aggregate shall not exceed 4 gallons per sack of cement if floating is done by machine and not exceed 5 gallons per sack of cement if floating is done by hand. The concrete shall be of the driest consis- tency possible to work with a sawing motion of the strikeoff board or straight -edge. b. Finishing: For final finishing, broom the surface with an approved steel or fiber broom. The corrugations thus produced shall be uniform in character and width and not more than 1/8" deep. Brooming shall not be done until concrete has partially set and brooming can only be done with considerable effort. C. Curing: Keep surface moist for at least 10 days at temperatures not less than 50°F. Do not use liquid membrane type • curing. d. Apply two coats of Linseed Anti-Spalling Compound 28 days after placing pavement: (1) 1st coat: .025 gal. per sq. yd. 2nd coat: .015 gal. per sq. yd. (2) Apply second coat after first coat is completely dry. Method of application shall be as recommended by the National Flaxseed Processor's Association, Chicago, Illinois. 15. CONCRETE FOUNDATIONS FOR MECHANICAL EQUIPMENT Concrete pads required under boilers, fans, etc., shall be of same type as specified for floor slabs and shall have a smooth integral finish. Set bolts, anchors, piping, etc., in concrete as required by manufacturer of equipment used. If information is not shown on structural drawings, see mechanical drawings and details for size, design and location of equipment requiring concrete pads. Top edges of all pads to have a 3/4" chamfer. 16. CLEANING, PATCHING AND FINISHING EXPOSED CONCRETE SURFACES • a. Notify Owner after removing forms and prior to cleaning or patching concrete. Patch while concrete is still "green." Do not patch in freezing weather without artificial protection and heating. b. Remove all efflorescence, stains, oil, grease or any unsightly accumulation of foreign materials visible on SECTION 03301 PROJECT NO.GF 9150/SC11901 DATE:September 24, 1992 • PAGE 20 OF 22 the exposed exterior or interior surfaces of the finished concrete. Remove oil and grease with detergents, scrubbing and thoroughly washing with water. C. After first wetting thoroughly, fill solid with patching mortar the tie holes left by withdrawal of rods and the holes left by removal of ends of ties. Use a device to force the mortar through the wall in order to insure complete filling of holes. d. Patch all pour joints, voids, stone pockets, honeycombing or other defective areas after carefully removing all fins and other projections by rubbing with carborundum bricks to a smooth even surface. e. Chip away defective areas to a depth of not less than one inch with edges perpendicular to the surfaces. f. Where bonding agent is required, for patches greater than 1" deep, use Sika "Colma Fix" to bond patching mortar to hardened concrete. Patching mortar shall be applied immediately or while "Colma Fix" is still tacky. • g. Mix patching mortar for deep fills of the same material and proportions as used for the concrete, omitting coarse aggregate. Blend white and standard Portland cement so that, when dry, the patching mortar will match the color of the surrounding concrete. Use only as much water as required for handling and placing. For shallow fills (not requiring "Colma Fix") mix patching mortar as above and add "Sika Latex" admixture in accordance with manufacturer's recommendation. • h. Thoroughly compact patching mortar in place and screed off so that patch is slightly higher than the surrounding surface; allow to set one to two hours and finish to match adjoining surface. Keep patched areas continuously wet for 72 hours. i. After repair and patching of defective areas, give exposed interior and exterior formed concrete surfaces a grout finish, consisting of one part Portland Cement to one part of fine aggregate passing a No. 30 mesh by volume, mixed with only enough water to produce a consis- tency of thick paint or thin putty, depending upon whether a rough brush finish or smooth trowelled finish is desired. E. TESTS, GUARANTEES, ACCEPTANCE 1. MANUFACTURER'S CERTIFICATES SECTION 03301 PROJECT NO.GF9150/SC11901 DATE:September 24, 1992 PAGE 21 OF 22 Submit manufacturer's certificates covering quality and grading of aggregates, cement and admixtures before commencing work. 2. CONCRETE CONTROL TESTS a. Testing Laboratory: The contractor shall employ, at his own expense, a testing laboratory accepted by the Owner to perform material evaluation tests and to design concrete mixes. The Owner will retain the services of a separate testing laboratory and pay all costs to take samples of the concrete as installed and make tests. The contractor shall cooperate by furnishing materials for testing and space for storage as necessary. b. Compressive Strength Tests: (1) Prepare samples and make tests according to ASTM C 172, C 31 and C 39. The number of tests to be made shall satisfy all the requirements of the following table: Item Min.No. Min.No. of Specimens of Tests* (at 7 days)(at 28 days) Each Class of Concrete 5 6 9 Each 100 cu.yds. of concrete 2 3 3 Each day of concreting 2 3 3 Each 5000 sq.ft. of floor 2 3 3 * 3 specimens for each test. (2) Compressive strength tests will be considered satisfactory if the average of any group of 5 consecutive compressive strength tests which may be selected, is in each instance equal to or greater than the 28-day design compressive strength of the type of class of concrete; or if not more than one compressive strength test in 10 have a value less than 90% of the 28-day design compressive strength. If the compressive strength tests fail to meet the minimum requirements specified, the concrete represented by such tests will be considered deficient in strength and subject to additional testing as hereinafter specified. C. Slump Tests: Maintain a uniform consistency within • limits shown in the following table unless otherwise stated in this Division. Make slump tests per ASTM C 143. Make one test for each concrete load at point of discharge and one for each set of compressive strength test specimens. • 0 L1 SECTION 03301 PROJECT NO.'GF9150/SC11901 DATE:September 24, 1992 PAGE 22 OF 22 Parts of Construction Foundation wall and footings Slabs, beam and reinforced walls Building columns Slump Max. Min. 411 211 511 211 511 2 n d. Air Entrainment Tests: Make at least two tests, conforming to ASTM C 138 or ASTM C 173, at the place of deposit, for each day's placing, and when a change in the consistency of the concrete mix occurs the opinion of the Owner. e. Core Tests: Owner may require cores taken out of work as built and tested per ASTM C 42 when cylinder tests indicated strengths below those specified. Owner will bear cost of coring and testing if the tests indicate concrete is of specified strength. If the core tests indicate strength of fifteen percent (15%) or more below those specified, contractor shall bear cost of coring and testing and of removing all unsatisfactory concrete from the work and replacing it with sound concrete of the specified strength. 3. CONCRETE TOPPING Provide a guarantee that topping will adhere to slab, remain hard and sound, and be free from defects or delamination for a period of three (3) years after completion of work. Upon notice, make promptly all repairs and/or replacements necessary due to failure of the topping during this period without additional cost to the Owner. 4. GENERAL Owner will inspect all work in this Division. Any work which does not conform to the specified requirements, including strength, tolerances and finishes, shall be corrected as directed by the Owner at the Contractor's expense. The Contractor shall also be responsible for the cost of cor- rections to any other work affected by or resulting from corrections to the concrete work. SECTION 15413 PROJECT NO. GF 9150/SC 11901 DATE: 09/14/92 PAGE 1 OF 7 DIVISION 15 - MECHANICAL SECTION 15413 STORM SEWERAGE RELATED DOCUMENTS A. SCOPE OF WORK The General Conditions with .Addenda, Supplementary General Conditions, General Specification requirements, and Contract Drawings are a part of this Section. DESCRIPTION OF WORK Furnish and install building storm drain piping for storm drainage. The work includes, but is not necessarily limited to, the following: Storm drainage piping, inlets,.and manholes. RELATED WORK SPECIFIED ELSEWHERE Section 02205 - Excavation, Filling, and Grading. Section 02222 - Excavating and Backfilling for Underground Pipe. B. CODES AND STANDARDS INSTALLER QUALIFICATIONS Minimum of two years experience. STANDARDS ASTM C76-85a - Reinforced Concrete Culvert, Storm Drain and Sewer Pipe. ASTM C443-85a - Joints for Circular Concrete Sewer Culvert Pipe, Using Rubber Gaskets. ASTM C478-85a - Specification Concrete Manhole Sections. Reinforced ASTM C891-83 - Practice for Installation of Underground Precast Concrete Utility Structures. SECTION 15413 PROJECT NO. GF 9150/SC 11901 • DATE: 09/14/92 PAGE 2 OF 7 e. ASTM C923-84 - Specification for Resilient Connectors Between Reinforced Concrete Manhole Structures and Pipes. f. ASTM D2729-85 - Poly(inyl Chloride) (PVC) Sewer Pipe and Fittings. g. ASTM D4253-83 - Test Methods for Maximum Index Density of Soils Using A Vibratory Table. 3. REGULATORY REQUIREMENTS a. Plumbing Code Compliance - Comply with applicable portions of local plumbing code pertaining to selection and installation of storm sewerage system's materials and products. b. Environmental Compliance - Comply with applicable portions of local environmental agency regulations pertaining to storm sewerage systems. C. MATERIALS • 1. MATERIALS Provide pipes of. one of the following materials, of weight/ class indicated. Provide pipe fittings and accessories of same material and weight/class as pipes, with jointing method as indicated. a. Reinforced Concrete Pipe - ASTM C76, Class III; with Wall Type B; mesh reinforcement; bell and spigot end joints, unless otherwise indicated. 1) Reinforced Concrete Pipe Joint Device - ASTM C443, rubber compression gasket joint. b. Polyvinyl Chloride (PVC) Sewer Pipe - ASTM D3033, Type PSP, SDR 35; or ASTM D3034, Type PSM, SDR 35. 1) Fittings - a) PVC, ASTM D3033 or ASTM D3034, solvent cement joints complying with ASTM D2855 using solvent cement complying with ASTM D2564. C. Storm Sewer Manholes - • 1) Provide precast reinforced concrete storm sewer manholes as indicated, complying with ASTM C478; nominal shaft diameter of 48 inches. C SECTION 15413 PROJECT NO. GF 9150/SC 11901 DATE: 09/14/92 PAGE 3 OF 7 2) Top - Precast concrete, eccentric cone. 3) Base - Precast concrete, with base riser section and separate base slab, or base riser section with integral floor, as indicated. 4) Steps - Ductile -iron or aluminum, integrally cast into manhole sidewalls. 5) Frame and Cover — Ductile -iron, 26" diameter cover, heavy-duty, indented top design, with lettering cast into top reading "Storm Sewer". 6) Pipe Connectors - Resilient, complying with ASTM C923. d. Inlets - 1) General - Provide precast reinforced concrete catch basins or cast in place as indicated. 2) Steps - Ductile -iron or aluminum, integrally cast into catch basin sidewalls. • 3) Frame and Grate - Ductile -iron, as indicated on the drawings. 4) Pipe Connectors - Resilient, complying with ASTM C923. e. Identification - 1) Underground -Type Plastic Line Marker - Manufacturer's standard permanent, bright -colored, continuous -printed plastic tape, metallic lined for plastic pipe, intended for direct -burial service; not less than 6" wide x 4 mils thick. Provide green tape with black printing reading "Caution - Sewer Line Buried Below". 2) Manufacturer's Qualifications - Subject to compliance with requirements, acceptable manufacturers include: a) Allen Systems Inc. b) Emed Co., Inc. c) Seton Name Plate Corp. • SECTION 15413 PROJECT NO. GF 9150/SC 11901 • DATE: 09/14/92 PAGE 4 OF 7 D. EXECUTION OF WORK 1. INSTALLATION a. General - Install piping in accordance with governing authorities having jurisdiction, except where more stringent requirements are indicated, or specified, as follows: 1) Cast -Iron Soil Pipe - Install in accordance with applicable provisions of CISPI "Cast Iron Soil Pipe & Fittings Handbook". 2) Plastic Pipe - Install in accordance with manufacturer's installation recommendations, and in accordance with ASTM D2321 and ASTM D2774. 3) Concrete Pipe - Install in accordance with applicable provisions of ACPA "Concrete Pipe Installation Manual". b. Inspect piping before installation to detect apparent defects. Mark defective materials with white paint and • promptly remove from site: C. Prior to installation, clean interior of all pipelines to remove dirt, chips, oil, rust and other foreign matter. d. Lay piping beginning at low point of system, true to grades and alignment indicated, with unbroken continuity of invert. 1) Place bell ends or groove ends of piping facing upstream. 2) Install gaskets in accordance with manufacturer's recommendations for use of lubricants, cements, and other special installation requirements. e. Place pipe on minimum 4 inch deep bed of bedding material specified. f. Lay pipe to slope gradients noted on drawings. g. Piping not installed at invert elevations indicated on the Drawings, shall be removed and relaid at Contractor's expense. • h. Interior Inspection - Inspect piping to determine whether line displacement or other damage has occurred. SECTION 15413 PROJECT NO. GF 9150/SC 11901 • DATE: 09/14/92 PAGE 5 OF 7 1) Make inspections after lines between manholes, or manhole locations, have been installed and approximately 2' of backfill is in place, and again at completion of project. 2) If inspection indicates poor alignment, debris, displaced pipe, infiltration or other defects, correct such defects, and reinspect. 2. CLEANING PIPING a. Clear interior of piping of dirt and other superfluous material as work progresses. Maintain swab or drag in line and pull past each joint as it is completed. b. In large, accessible piping, brushes and brooms may be used for cleaning. C. Place plugs in ends of uncompleted piping at end of day or whenever work stops. d. Flush lines between manholes if required to remove • collected debris. 3. INSTALLATION OF IDENTIFICATION a. During backfill ing/topsoiling of storm sewerage systems, install continuous underground -type plastic line marker, located directly over buried line at 6" to 8" below finished grade. 4. INSTALLATION - INLETS AND MANHOLES a. Form bottom of excavation clean and smooth to correct elevation. b. Place precast concrete sections as indicated. Install in accordance with ASTM C891. 1) Provide rubber joint gasket complying with ASTM C443 at joints of sections. C. Establish elevations and pipe inverts for inlets and outlets, as indicated on the Drawings. d. Where manholes occur in pavements, set tops of frames and covers flush with finish surface. Elsewhere, set tops 3" • above finish surface, unless otherwise indicated. SECTION 15413 PROJECT NO. GF 9150/SC 11901 • DATE: 09/14/92 PAGE 6 OF 7 E. TESTS, GUARANTEES, ACCEPTANCE 1. FIELD QUALITY CONTROL a. All work shall be tested as required by ordinance and as specified herein. Tests shall be witnessed by the Engineer or other authorized representative of Kraft and, where applicable, by State and municipal inspectors. Test results shall be attested by witnesses. b. Contractor shall be responsible for giving the Engineer adequate notice in advance of making tests in order that the tests may be witnessed. All final tests shall be made in the presence of the Engineer and be subject to their approval. Remedy defects disclosed by tests, immediately, to assure system is in proper and satisfactory operating condition. C. During test periods, do not transfer test pressure to any tank, shell or other equipment that may be connected to the line under test. d. All piping and connections of this project shall be tested prior to placing of backfill or concealment. Leaks shall be made tight by rebuilding the piping system. Each test shall be continued or repeated until the lines under test are proved tight, to the satisfaction of the appropriate parties. e. Sewerage systems shall be tested with water prior to connection of any fixture. The system shall be tested by filling with water to the top of a vertical section of pipe not less than 10' high, temporarily connected to the highest point of the system being tested. Water level shall remain constant for at least 4 hours. f. Where local code, weather or other conditions prohibit the use of water for testing, air or inert gas may be used, at the same internal pressures that would be obtained from a 10' head of water. g. Compaction and Soil Tests - 1) The Engineer may arrange for and pay for a soil testing laboratory to make soil density and moisture content tests on backfilled and completed areas. • 2) Field density tests to determine compaction of fill and subgrades may be taken on areas and lifts as deemed necessary by the Engineer. SECTION 15413 PROJECT NO. GF 9150/SC 11901 • DATE: 09/14/92 PAGE 7 OF 7 3) Cost of removal, recompaction and subsequent density tests of lifts or completed areas which do not meet specification requirements shall be born by the Contractor. C: • GF USA BEVERAGES WINCHESTER, VIRGINIA BLOCKBUSTER EXPANSION DRAINAGE COMPUTATIONS FOR STORM SEWER .7 Sverdrup Corporation 801 N. llth Street St. Louis, Missouri 63101 • eENSE) �i �SSIONAL ENG\y, I*( 0 SVERDRUP Joe -KC, P. -11 ell) 6 -1 COMPUTATIONS FOR SHEET NO. OF DATE a Y A CHKD Co '77 T a-4- q-r 5"Y' lz ov I 4- Y- 4 u I T 72 y OD 1: PA. U ir Y 1 Dy6t?- 3 --j y- 78 qG - 7I I P3001-SEWER DESIGN AND ANALYSIS Run of MICRO P3001.EXE QA MICRO VS VAX Last Modified: 1986 By: G. Washburn, ISC STL Design Specification Reference: MICRO RELEASE 1.0 14:47 SEP 23,f92 COMMENTS FROM INPUT CHECK STORM STRUCTURES G KGF M KGF EP KGF FE KGF CRITERIA ALL KGF PIPE/SIZES 12. 15. 18. ROUTE 1 1 1 2 1 3 1 4 2 1 2 2 1 4 1 5 1 6 3 1 1 6 1 7 1 8 ADD/CFS 1-1 1.74 1-2 1.86 1-3 1.58 1-4 1.67 2-1 2.17 3-1 6.36 PIPE/HOLD 1-1 12. 1-2 12. 1-3 12. 1-4 21. 1-5 21. 1-6 24. 1-7 24. 271 12. 2-2 12. UPR/EL/HOLD 1-1 687.00 1-2 686.79 1-3 685.77 SVERDRUP CORPORATION PG 1 JOB NO. 11901 PROBLEM NO. 11901SW1.DAT KGF BEV. PLANT STORM SEWERS BY 6� 12. 99. 6. 0. 0. 20. 3. 1. 12. 99. 39. 0. 0. 20. 3. 1. 12. 99. 6. 0. 6. 20. 3. 1. 12. 99. 6. 0. 0. 20. 3. 1. .013 0.5 0. 82. 25. 3. 20. 0. 21. 24. 30. 36. 42. 48. 54. G 1 1 G 1 1 G 1 1 G EP M G M M M M M M 60. 66. 72. 84. 96. 2 1-1 689.50 70. 3 1-2 689.50 74. 4 1-3 689.50 70. 689.75 1 2 2 1 1 4 1 1 5 1 1 6 1 1 6 1 1 7 1 1 8 2-1 694.00 35. 2-2 696.50 85. 1-4 689.75 90. 1-5 689.00 485. 687.50 3-1 685.90 130. 1-6 687.50 148. 1-7 685.50 80. 682.00 • LWR/EL/HOLD 1-4 684.80 1-5 683.56 1-6 681.14 1-7 680.40 2-1 693.00 2-2 689.00 3-1 682.00 1-1 686.79 1-2 685.77 1-3 684.80 1-4 683.56 1-5 681.14 3-1 681.14 1-6 680.40 1-7 680.00 2-1 692.00 2-2 684.80 END COMMENTS FROM DATA EDIT OUTFALL AT 1 8 NO VITAL ERRORS DESIGN COMMENTS RUN 1-1 - SLOPE LESS THAN MIN DUE TO CONTROLS RUN 2-1 - PART FULL FLOW, UPR CLEARANCE LESS THAN MIN DUE TO CONTROLS RUN 3-1 - SLOPE LESS THAN MIN DUE TO CONTROLS COMMENTS ON ANALYSIS FROM OUTLET OF SYSTEM FINAL HEAD BELOW NORMAL DEPTH - USE NORMAL DEPTH RUN NO. 1-7 - LESS THAN CRITICAL SLOPE, FREE OUTLET E SURE FACTOR (CLEAR/VEL HD) LESS THAN INPUT VALUE, NO CORRECTION MADE RUN RUN NO. NO. 3-1 3-1 - JCT PR S - LESS THAN MIN CLEARANCE, NO CORRECTION MADE RUN NO. 2-1 - LESS THAN MIN CLEARANCE, NO CORRECTION MADE RUN NO. 2-1 - LESS THAN MIN CLEARANCE WITH ENERGY GRAD, NO ADJUSTMENT MADE RUN Mn 1-2 -SLOPE GREATER THAN CRITICAL, OUTLET SUBMERGED, FULL FLOW RUN NO. 1-2 - JCT PRESSURE FACTOR (CLEAR/VEL HD) LESS THAN INPUT VALUE, NO CORRECTION MADE RUN NO. 1-2 - LESS THAN MIN CLEARANCE, NO CORRECTION MADE RUN NO. 1-1 -'JCT PRESSURE FACTOR (CLEAR/VEL HD) LESS THAN INPUT VALUE, NO CORRECTION MADE RUN NO. 1-1 - LESS THAN MIN CLEARANCE, NO CORRECTION MADE L PAGE 1 r***************** FIRST INLET ON A LINE *************************************** ID LINE STR. TYPE DESCRIPTION TO LINE STR. TYPE RUN 0 • 1 1 G 1 2 G 1-1 CONTROLS- PIPE SIZE UPPER FL LOWER FL 12 HOLD 687.00HOLD 686.79HOLD STRUCTURE- TOP STR EL TOP D EL INVERT EL DEPTH D D+TRAP 1 1 G 689.50 689.50 687.00 2.50 2.50 DRAINAGE- ******* AREA -ACRES ******** AVG *** AXC *** *** TIME *** RAIN PERV IMP INC TOTAL C INC TOTAL INC TOTAL INT 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 DISCHARGE- INT MULT FACT COMPUTED Q + ADD Q TOTAL Q Q FULL 1.00 0.00 1.74 1.74 1.94 PIPE- SIZE LENGTH UPPER FL LOWER FL SLOPE N JCT PRES FACT 12 70.00 687.00 686.79 0.0030 0.013 0.5 FLOW- SLOPE VEL FL TIME FL DEPTH CRIT DEPTH SUB CRIT 2.2 0.53 FULL 0.55 ANALYSIS VELOCITY FRICTION ******** HEAD LOSS ******** W. SUR. CLEAR HEAD SLOPE HW CFL JCT FRIC JUMP ELEV. 0.08 0.002 0.00 0.00 0.04 0.17 0.00 689.36 0.14 ******************************************************************************* ID LINE STR. TYPE DESCRIPTION TU LINE bTX. TXeZ 1-fUB 1 2 G 1 3 G 1-2 CONTROLS- PIPE SIZE UPPER FL LOWER FL 12 HOLD 686.79HOLD 685.77HOLD STRUCTURE- TOP STR EL TOP D EL INVERT EL DEPTH D D+TRAP 1 2 G 689.50 689.50 686.79 2.71 2.71 DRAINAGE- ******* AREA -ACRES ******** AVG *** AXC *** *** TIME *** RAIN PERV IMP INC TOTAL C INC TOTAL INC TOTAL INT 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.53 0.53 0.00 DISCHARGE- INT MULT FACT COMPUTED Q + ADD Q TOTAL Q Q FULL 1.00 0.00 1.86 3.60 4.16 PIPE- SIZE LENGTH UPPER FL LOWER FL SLOPE N JCT PRES FACT 12 74.00 686.79 685.77 0.0138 0.013 0.5 w 0 • FLOW- SLOPE VEL FL TIME FL DEPTH CRIT DEPTH SUPER C. 4.6 0.27 FULL 0.81 ANALYSIS VELOCITY FRICTION ******** HEAD LOSS ******** HEAD SLOPE HW CFL JCT FRIC JUMP 0.33 0.010 0.00 0.00 0.16 0.76 0.00 W. SUR. ELEV. 689.15 CLEAR 0.35 PAGE 2 ******************************************************************************* ID LINE STR. TYPE DESCRIPTION TO LINE STR. TYPE RUN 1 3 G 1 4 G 1-3 CONTROLS- PIPE SIZE UPPER FL LOWER FL 12 HOLD 685.77HOLD 684.80HOLD STRUCTURE- TOP STR EL TOP D EL INVERT EL DEPTH D D+TRAP 1 3 G 689.50 689.50 685.77 3.73 3.73 DRAINAGE- ******* AREA -ACRES ******** AVG *** AXC *** *** TIME *** RAIN PERV IMP INC TOTAL C INC TOTAL INC TOTAL INT 0.00 0.00 0.00' 0.00 0.00 0.00 0.00 0.21 0.73 0.00 DISCHARGE- INT MULT FACT COMPUTED Q + ADD Q TOTAL Q Q FULL 1.00 0.00 1.58 5.18 4.17 PIPE- SIZE LENGTH UPPER FL LOWER FL SLOPE N JCT PRES FACT 12 70.00 685.77 684.80 0.0139 0.013 0.5 FLOW- SLOPE VEL FL TIME FL DEPTH CRIT DEPTH SUB CRIT 6.6 0.18 FULL 0.91 ANALYSIS VELOCITY FRICTION ******** HEAD LOSS ******** W. SUR. CLEAR HEAD SLOPE HW CFL JCT FRIC JUMP ELEV. 0.68 0.021 0.00 0.00 0.34 1.49 0.00 688.23 1.27 ****************** FIRST INLET ON A LINE *************************************** ID LINE STR TYPE DESCRIPTION TO LINE STR. TYPE RUN 2 1 EP 2 2 M 2-1 CONTROLS- PIPE SIZE UPPER FL LOWER FL 12 HOLD 693.00HOLD 692.00HOLD • STRUCTURE- TOP STR EL TOP D EL INVERT EL DEPTH D D+TRAP 2 1 EP 694.00 694.50 693.00 1.50 1.50 DRAINAGE- ******* AREA -ACRES ******** AVG *** AXC *** *** TIME *** RAIN PERV IMP INC TOTAL C INC TOTAL INC TOTAL INT 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 DISCHARGE- INT MULT FACT COMPUTED Q + ADD Q TOTAL Q Q FULL 1.00 0.00 2.17 2.17 5.99 PIPE- SIZE LENGTH UPPER FL LOWER FL SLOPE N JCT PRES FACT 12 35.00 693.00 692.00 0.0286 0.013 FLOW- SLOPE VEL FL TIME FL DEPTH CRIT DEPTH SUPER C. 7.0 0.08 0.42 0.62 ANALYSIS VELOCITY FRICTION ******** HEAD LOSS ******** W. SUR. CLEAR HEAD SLOPE HW CFL JCT FRIC JUMP ELEV. 0.77 0.004 '0.94 0.00 0.00 0.00 0.00 693.94 0.06 PAGE 3 ******************************************************************************* ID LINE STR. TYPE DESCRIPTION Tu 1 zrr� nvl. 2 2 M 1 4 G 2-2 CONTROLS- PIPE ,SIZE UPPER FL LOWER FL 12 HOLD 689.00HOLD 684.80HOLD STRUCTURE- TOP STR EL TOP D EL INVERT EL DEPTH D D+TRAP 2 2 M 696.50 696.50 689.00 7.50 7.50 DRAINAGE- ******* AREA -ACRES ******** AVG *** AXC *** *** TIME *** RAIN PERV IMP INC TOTAL C INC TOTAL INC TOTAL INT 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.08 0.08 0.00 DISCHARGE- INT MULT FACT COMPUTED Q + ADD Q TOTAL Q Q FULL 1.00 0.00 0.00 2.17 7.88 PIPE- SIZE LENGTH UPPER FL LOWER FL SLOPE N JCT PRES FACT 12 85.00 689.00 684.80 0.0494 0.013 FLOW- SLOPE VEL FL TIME FL DEPTH CRIT DEPTH SUPER C. 8.6 0.16 0.36 0.62 ANALYSIS VELOCITY FRICTION ******** HEAD LOSS ******** HEAD SLOPE HW CFL JCT FRIC JUMP 1.15 0.004 0.00 0.90 0.00 0.00 0.00 W. SUR. CLEAR ELEV. 689.90 6.60 ID LINE STR. TYPE DESCRIPTION TO LINE STR. TYPE RUN 1 4 G 1 5 M 1-4 CONTROLS- PIPE SIZE UPPER FL LOWER FL 21 HOLD 684.80HOLD 683.56HOLD STRUCTURE- TOP STR EL TOP D EL INVERT EL DEPTH D D+TRAP 1 4 G 689.75 689.75 684.80 4.95 4.95 DRAINAGE- ******* AREA -ACRES ******** AVG *** AXC *** *** TIME *** RAIN PERV IMP INC TOTAL C INC TOTAL INC TOTAL INT 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.18 0.91 0.00 DISCHARGE- INT MULT FACT COMPUTED Q + ADD Q TOTAL Q Q FULL 1.00 0.00 1.67 9.02 18.55 PIPE- SIZE LENGTH UPPER FL LOWER FL SLOPE N JCT PRES FACT 21 90400 684.80 683.56 0.0138 0.013 FLOW- SLOPE VEL FL TIME FL DEPTH CRIT DEPTH SUPER C. 7.7 0.20 0.86 1.11 ANALYSIS VELOCITY FRICTION ******** HEAD LOSS ******** W. SUR. CLEAR HEAD SLOPE HW CFL JCT FRIC JUMP ELEV. 0.92 0.003 0.00 1.60 0.00 0.00 0.00 686.40 3.35 PAGE 4 ID LINE STR. TYPE DESCRIPTION TO LINE STR. TYPE RUN 1 5 M 1 6 M 1-5 CONTROLS- PIPE SIZE UPPER FL LOWER FL 21 HOLD 683.56HOLD 681.14HOLD STRUCTURE- TOP STR,EL TOP D EL INVERT EL DEPTH D D+TRAP 1 5 M 689.00 689.00 683.56 5.44 5.44 DRAINAGE- ******* AREA -ACRES ******** AVG *** AXC *** *** TIME *** RAIN • i • PERV IMP INC TOTAL C 0.00 0.00 0.00 0.00 0.00 INC TOTAL 0.00 0.00 INC TOTAL INT 0.20 1.10 0.00 DISCHARGE- INT MULT FACT COMPUTED Q + ADD Q TOTAL Q Q FULL 1.00 0.00 0.00 9.02 11.16 PIPE- SIZE LENGTH UPPER FL LOWER FL SLOPE N JCT PRES FACT 21 485.00 683.56 681.14 0.0050 0.013 0.5 FLOW- SLOPE VEL FL TIME FL DEPTH CRIT DEPTH SUB CRIT 3.8 2.16 FULL 1.11 ANALYSIS VELOCITY FRICTION ******** HEAD LOSS ******** W. SUR. CLEAR HEAD SLOPE HW CFL JCT FRIC JUMP ELEV. 0.22 0.003 0.00 0.00 0.11 1.58 0.00 685.12 3.88 ***************** FIRST INLET ON A LINE *************************************** ID LINE STR. TYPE DESCRIPTION TO LINE STR. TYPE RUN 3 1 M 1 6 M 3-1 CONTROLS- PIPE SIZE UPPER FL LOWER FL NONE 682.00HOLD 681.14HOLD STRUCTURE- TOP STR EL TOP D EL INVERT EL DEPTH D D+TRAP 3 1 M 685.90 685.90 682.00 3.90 3.90 DRAINAGE- ******* AREA -ACRES ******** AVG *** AXC *** *** TIME *** RAIN PERV IMP INC TOTAL C INC TOTAL INC TOTAL INT 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 DISCHARGE- INT MULT FACT COMPUTED Q + ADD Q TOTAL Q Q FULL 1.00 0.00 6.36 6.36 5.23 PIPE- SIZE LENGTH UPPER FL LOWER FL SLOPE N JCT PRES FACT 15 130.00 682.00 681.14 0.0066 0.013 0.5 FLOW- SLOPE VEL FL TIME FL DEPTH CRIT DEPTH SUB CRIT 5.2 0.42 FULL 1.01 ANALYSIS VELOCITY FRICTION ******** HEAD LOSS ******** W. SUR. CLEAR HEAD SLOPE HW CFL JCT FRIC JUMP ELEV. 0.42 0.010 0.00 0.00 0.21 1.27 0.00 684.91 0.99 L PAGE 5 • ID LINE STR. TYPE DESCRIPTION Tu D"li[. tirL "WLI 1 6 M 1 7 M 1-6 -_ONTROLS- PIPE SIZE UPPER FL LOWER FL 24 HOLD 681.14HOLD 680.40HOLD STRUCTURE- TOP STR EL TOP D EL INVERT EL DEPTH D D+TRAP 1 6 M 687.50 687.50 681.14 6.36 6.36 DRAINAGE- ******* AREA -ACRES ******** AVG *** AXC *** *** TIME *** RAIN PERV IMP INC TOTAL C INC TOTAL INC TOTAL INT 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.16 3.26 0.00 DISCHARGE- INT MULT FACT COMPUTED Q + ADD Q TOTAL Q Q FULL -1.00 0.00 0.00 15.38 15.96 PIPE- SIZE LENGTH UPPER FL LOWER FL SLOPE N JCT PRES FACT 24 148.00 681.14 680.40 0.0050 0.013 0.5 FLOW- SLOPE VEL FL TIME FL DEPTH CRIT DEPTH SUB CRIT 4.9 0.50 FULL 1.41 ANALYSIS VELOCITY FRICTION ******** HEAD LOSS ******** W. SUR. CLEAR HEAD SLOPE HW CFL JCT FRIC JUMP ELEV. 0.37 0.005 0.00 0.00 0.19 0.69 0.00 683.43 4.07 ******************************************************************************* ID LINE STR. TYPE DESCRIPTION TO LINE STR. TYPE RUN 1 7 M 1 8 M 1-7 CONTROLS- PIPE SIZE UPPER FL LOWER FL 24 HOLD _680.40HOLD 680.00HOLD STRUCTURE- TOP STR EL TOP D EL INVERT EL DEPTH D D+TRAP 1 7 M 685.50 685.50 680.40 5.10 5.10 DRAINAGE- ******* AREA -ACRES ******** AVG *** AXC *** *** TIME *** RAIN PERV IMP INC TOTAL C INC TOTAL INC TOTAL INT 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.50 3.76 0.00 DISCHARGE- INT MULT FACT COMPUTED Q + ADD Q TOTAL Q Q FULL 1.00 0.00 0.00 15.38 15.96 PIPE- SIZE LENGTH UPPER FL LOWER FL SLOPE N JCT PRES FACT 24 80.00 680.40 680.00 0.0050 0.013 FLOW- SLOPE VEL FL TIME FL DEPTH CRIT DEPTH SUB CRIT 5.8 0.27 1.57 1.41 ANALYSIS VELOCITY FRICTION ******** HEAD LOSS ******** W. SUR. CLEAR HEAD SLOPE HW CFL JCT FRIC JUMP ELEV. 0.52 0.005 0.00 0.00 0.00 0.00 0.00 682.56 2.94 PAGE 6 ******************************************************************************* ID LINE STR. TYPE DESCRIPTION TO LINE STR. TYPE RUN 1 8 M CONTROLS- PIPE SIZE UPPER FL LOWER FL 680.00HOLD STRUCTURE- TOP STR EL TOP D EL INVERT EL DEPTH D D+TRAP 1 8 M 682.00 682.00 680.00 2.00 2.00 DRAINAGE- ******* AREA -ACRES ******** AVG *** AXC *** *** TIME *** RAIN PERV IMP INC TOTAL C INC TOTAL INC TOTAL INT DISCHARGE- INT MULT FACT COMPUTED Q + ADD Q TOTAL Q Q FULL PIPE- SIZE LENGTH UPPER FL LOWER FL SLOPE N FLOW- SLOPE VEL FL TIME FL DEPTH CRIT DEPTH JCT PRES FACT ANALYSIS VELOCITY FRICTION ******** HEAD LOSS ******** W. SUR. CLEAR HEAD SLOPE HW CFL JCT FRIC JUMP ELEV. 681.57 2.94 HYDRAULIC SCAN SHEET RUN **** FROM **** ***** TO ***** UPPER FL LOWER FL SLOPE PIPE FL DEPTH CLEAR VEL Q 1-1 1 1 G 1 2 G 687.00H 686.79H 0.0030 12H FULL 0.14 2.22 1.74 • 1-2 1 2 G 1 3 1-3 1 3 G 1 4 2-1 2 1 EP 2 2 2-2 2 2 M 1 4 1-4 1 4 G 1 5 1-5 1 5 M 1 6 3-1 3 1 M 1 6 1-6 1 6 M 1 7 1-7 1 7 M 1 8 • G 686.79H 685.77H 0.0138 G 685.77H 684.80H 0.0139 M 693.00H 692.00H 0.0286 G 689.00H 684.80H 0.0494 M 684.80H 683.56H 0.0138 M 683.56H 681.14H 0.0050 M 682.00H 681.14H 0.0066 M 681.14H 680.40H 0.0050 M 680.40H 680.00H 0.0050 12H 12H 12H 12H 21H 21H 15 24H 24H FULL 0.35 FULL 1.27 0.42 0.06 0.36 6.60 0.86 3.35 FULL 3.88 FULL 0.99 FULL 4.07 1.57 2.94 4.58 3.60 6.60 5.18 7.05 2.17 8.61 2.17 7.68 9.02 3.75 9.02 5.18 6.36 4.90 15.38 5.80 15.38 END OF JOB EXPANSION Y-O SOIL" D STURBANCE LINE-1 1 ,, 14 LJ Lj Xcl,1� A 280.33' ' \�Vl i WALL 1 C SPILL PAD 8 1 C MANHOLE m �� :; ; ,' �;•, �'� x�h '�' �� I 14x30 DUMPSTER PAD _ TOP 687.50 I 12 "RCI?,STUB � s , � � _ I 1 SEE DETA IL DWG. C-8 1 INV-68 .50 I , ' --- - --= ----- 00 O 1 _ __ ____ O' I I COL. LINE o `? I, 1 r,,; --- i - -T l -- _ �� I I i �,0 1 % 1 , o - , /y l 1 �.5 z L I `ram '• '' 1 _____ ____,_` 1 I 11 I 1 off: I •� - - - ---------- • �, 1 ; Top (0 90 �� ' 1 ' I '----' ' 1 1 -- - -- /- c, 1 '�' ',------- CURB G., _• 1 '� L ' 6 for -- O O - rr,ir ♦♦♦� r� , / �� - N 1 ; 1 -------- I p ♦♦__-____--___•_ 6gA 90'-30" RCP -- ' ---r SET BAC- L I Es I -- ' I I CLASS ROOF DRAIN -y , ' 1 1 .` ---- -r' - - ,'� �T �- -I -----_-- R00 DRAIN ----- --- -- - _ __-___- --- ------------- -,- - - - - - - -- - ' - FL 678.50 78.00 -- - '------------ra'�rzo'xrs -------- �1.- I R I PRAP _-- _ _ _ __ _ _ -- ----------------_--- In • ' ' 211� i-__-___=====r=====______ -____- _______________ = I,r� ---___ -_- _ --_- -- _-_ 5'x10'xl8" CLA I -----------__; -_------- ''S�-------------- ----- GT �'.� • ♦ . --i_-- -..........------ --;-- -- _= -i " III 10'xl2'xl2' LAS.� 1 RIPRAP-------------------- �+t------- __ +�� --_�- -. �`,SA,7'22'23"W 662.17CL .�S� I;R1PfjAF1 t,;�`;♦------CLAS�'IIR'IPRA�- - ---- ------------- -----� ------- --- ANHOLE -`,--___-__`-,-------____--=�__�_=---------------- ---- 81 S ULDER ___=====_==------ __ _____ _�_ __- _-----• _ -�_ _ 24" RCP 1'T- - - - - - - - - - _ $' W E _SHOULDER ' - OP 685.5 - END SECTION WEST`BROE R AD 1 `--------------- `�--------------___- - ---------- "0� -----------;;----_=-- I NV_ 680.00 --1, > ---__--------- -----' > ------------------------------------------==---------------------=----------- 80 h . �p � ,•�• 1 1 1 SEWER EASEMENT •��• Apo 1 1 1 �o /�•�� ��O ZONED M-1 CENTRAL- ENGINEERING SCALE CH. APP. Issu GENERAL GENERAL_ FOODS USA CA) DESIGN BY BY BY NO. DATE REVISIONS DR CH. PP. FOODs GENERAL CAD BY BY BY BY USA WHITE PLAINS. N.Y. 10R25 Fnnnq G/l I J 1 I NV J i UNt CULV / '� % ZONE ' -3 INLET - - -11- - - -- -----------------------------,--- OP -------------- ---- 700 "�----------- , -------------- -- --- -- -- -- -- --- - --- -- -y Ir - --f---------- ---- -�- -- ---- -- �� _ '��---__ �. ------ --_ ••_ _ '�---_ _ --- "4r .f'.G '"' -- -- —— — -- ' — ` — — — _ �, `— 90.23 7 89.73' 7 22 2..3 E 5r'—'";— -.^,:.*� -':--------------- --- w `'••`,`\`\ �.`,\ t,�,► ,_<_" fir- J:_y1y oFL ro 8 .57'; -' CONCR�E. 1 NG ♦ , f i R E TA.1,N � AL L- EC , SAL . �''. - ' , : ' I . SO I L D I S-T-URBANCE,'L Run {. 166 of .. 10 _ V S 40, I 1 JC ; ,- • �� L`ER.� •O� '' �+ ` tt---�_____-----' _' 0=-.30 01' ' ''; , , � �`.� `i�,! %3•, - _' '- =� - y ,r p `�-,,00 � `.` DIKE --- x _=-- 1 , I 1 �1y.. -_-_- tFj14 , 4. , , „��{ , "`U90 .L _ It FR TOSE ^;.�----------_- __---__----_- -----' �� �'2_ TA S RESIN SILO _____ ______________= NHOLE I , , 1, 1`,�,��' 1}" 70':, "ro���p� �{�`�1 _ O PAD O-STCTFENCE-FEN �{°--------- -- -_ -_----_-="� - V. 1 1 I ' 1 1 ' 1 1 , . I _ �- 1 1 • 1. RCP. '� "� R [ `"`(� v ,.�!_0 '� _ _ 0 f 0 (� 6 �0 ,, , , , V V V }(>•SI 1 1 I ; 1 1 1 ' 1 1 ; \ I1.^I' • -.a. ON — < — ' ' — • I , I 1 ; ; ; ; I ;1 ` '�� c 1 1 I a 10" PVC STCi EMH • I , / 1 ; 1 1 ' ' 1 ' 1 r I `� 1L',Rj Y - �' :a " w -,v, r �S�"' $ ;-3� \- ,• r_0 ` ; 8�3:15 a?ZAc i - ��° ° 6�9 '�------ %` ' 1 1 1 1 1 , 1 1 , , , , 1 ' 1 , , ` 1 `^•♦ ♦♦/q.�L �, o-`i^i - - N T .y, "'` �1 V� , _ f_0 AO` 9O ` - — — - -` - -' -= '= = = — — ` , 1 , 1 t 1 , , 1, 1 1 I , , \ ,,,, ` , . ,.,. y �' X ;:' V �! 1------- ----- �" �` '> Q f Op 68 ZT7 Ac 11 %' 1 1 11 1 ; '1 I ' 1 x V.-68,�/ 1'� 'S,� 1 � PADS UNLOADING ♦9 1 DS P Z `ro WATER 1 I ' I I 1 1 , ; % ' t, '•{r '; �. — METER ' • 1 1 \ . `` , / I'1 \ I I 1 r , ./ J ♦ 'j. t�7S, f T.' -- �a. i;_ _ � -J , 1 �%% ; j , i , �, \`\`,;\I\\\\ 1 I ; '' 1 1;., , � I' �,� 1���,/1� � Y ,• J 1 PIT 0"�r,I\�,,1 ' ` ; ' 1 ;1',IiL,I. ,� y1i t"v'It.: }� ,.' _ , r•� -' / • ' 1 `, 1 1,`,�1 \'1 1�\ � , � I 1 I 1 ! ' 11 id i.rof 11•r� 1 _�4:� 5 / •. �. - � ' `V I 11 1j1i 1 I/ l 1 1 1 ,11` , 8 1 ' r I 1 r %1' I'II�— i f'.II_I. 1 ' ' , .}f� � I • 1- - \ / 1,11 �1, \ 1 %1, 1 lll% rj 111 I,Il fl, I; , - .__ - • 1� I 1 1 , '�'1 1, %,-:1, 111 loll I I ,0�O° ;,\ \ \ I I , II / , �'1,'111 '�'111, , I I % t I ` 1 of It , ♦ I I , ,, 1 1JLI1, \ \ 11 , r,' r I 1L7�., l 1 1�1,� ` 1 1 1; I. 1 `q/ 1 % I '. 1'\ 1 h , `, I ♦ % 1 dt' _:r11toM , ! ; ' 1 1 1 r • , 1 1 i ' , 1 ' ,, , 1 1, 1 1 ! I 1 ! I I I w --_ . 1, ' 1 S, or G AND — o I , ' , I , ,,r STORAGE BUILDING ' • " MAN FA ; S-- FLOOR ELEV. 690.00 ��• ----- of I of i SITE ZONED M-1 ' 8' FLAT BO OM�` ` DITCH W/ :1 SIDS 1 SLOPE ` , 1 ofof — 1 ` 21 " �P, It